• 제목/요약/키워드: Stress and Fatigue Analysis

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회전력을 받는 플라이휠의 구조해석에 관한 연구 (Study on Structural Analysis of Flywheel under Rotary Power)

  • 한문식;조재웅
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.137-143
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    • 2012
  • This study analyzes flywheel through the analyses of stress, fatigue and vibration. Maximum equivalent stress is 15.271MPa at the mid round shape and maximum deformation is 0.02264mm at the outer teeth. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of -$10^4$MPa and the amplitude stress of 1000 to 2900MPa, the possibility of maximum damage becomes 30%. This stress state can be 20 times greater than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The range of natural frequencies becomes 200 to 820Hz and the values of these deformations are not more than 10mm. The structural result of this study can be effectively utilized with the design of flywheel by investigating prevention and durability against its damage.

[논문철회]유빙 하중을 받는 내빙 선박의 피로손상도 추정 Part I - 직접 해석법 ([Retracted]Estimation of the Fatigue Damage for an Ice-going Vessel under Broken Ice Condition Part I - Direct Approach)

  • 김정환;김유일
    • 대한조선학회논문집
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    • 제56권3호
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    • pp.217-230
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    • 2019
  • In this study, a fatigue damage estimation for an ice-going vessel navigating through broken ice fields was carried out. A numerical model to simulate the interaction between ice and structure developed using the finite element method was introduced. Time series of stresses calculated by the proposed model and the corresponding fatigue analysis results are presented. The numerical model enables the long time analysis through an efficient interaction model, the application of the periodic media analysis and the convolution integral, and it allows the stress time history to be extracted directly using the finite element method. To describe the probability distribution of stress amplitudes, the 2-parameter Weibull model was applied to the calculated stress time history, and the fatigue damage was calculated using the Palmgren-Miner rule. Finally, the fatigue damage considering the ice conditions of the Baltic Sea was calculated using the proposed method and LR method, and the results were compared to each other.

X-선 프랙토그라피에 의한 가스배관재의 피로파면해석 (Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography)

  • 임만배
    • 한국안전학회지
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    • 제17권1호
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

피로실험 및 균열진전 해석을 통한 용접부의 피로수명 예측에 관한 연구 (A Study on Fatigue Life Prediction of Welded Joints Through Fatigue Test and Crack Propagation Analysis)

  • 전유철;김유일;강중규;한종만
    • 대한조선학회논문집
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    • 제38권3호
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    • pp.93-106
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    • 2001
  • 선체 구조에서 피로 손상을 받기 쉬운 용접 부위인 T형 이음부(T-joint) 및 호퍼 너클 이음부(hopper knuckle joint) 모델의 피로실험 및 선형탄성 파괴역학을 이용한 피로균열 진전해석을 수행하였다. 집중 응력(hot spot stress)을 적용하여 정의된 균열 개시수명(균열 깊이 1mm)을 기준으로 하는 통합된 S-N선도를 작성하였으며, 잔류응력을 고려한 피로균열 진전해석을 통하여 피로균열 진전수명을 정확히 예측할 수 있었다. 또한, 임의의 형상을 가지는 용접 이음부(weld joint)의 피로균열 진전수명에 대한 정량화의 가능성을 확인하였다.

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자동차의 쇽업쇼바 마운트에 대한 구조 및 피로해석 (Structural and Fatigue Analysis on Shock Absorber Mount of Automobile)

  • 한문식;조재웅
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.125-133
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    • 2012
  • This study aims at structural analysis with fatigue on the shock absorber mount of automobile. Two kinds of mount as original model 1 and reinforced model 2 are applied. Among the cases of nonuniform fatigue loads at both models, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'SAE bracket history' or 'SAE transmission', the maximum fatigue life at model 2 is 5 to 6 times as much as model 1 and the minimum damage at model 2 is decreased 5 to 6 times as much as model 1. In case of 'Sample history' as slow fatigue loading history, the minimum damage at model 2 becomes same as model 1 but the maximum fatigue life at model 2 is decreased more than 17 times as much as model 1. In case of 'Sample History' with the average stress of -$10^4MPa$ to $10^4MPa$ and the amplitude stress of 0MPa to $10^4MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Safe and durable design of shock absorber can be effectively improved by using this study result on mount frame.

저항 점 용접부의 피로강도에 미치는 잔류응력의 영향 (Effect of Residual Stress on Fatigue Strength in Resistance Spot Weldment)

  • 양영수;손광재;조성규;홍석길;김선균;모경환
    • 대한기계학회논문집A
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    • 제25권11호
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    • pp.1713-1719
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    • 2001
  • Estimation of fatigue strength on the spot welded joint is very Important for strength design of spot welded steed sheet structures. In this paper, the effect of residual stress on the fatigue life of resistance spot weldment was studied. Residual stress fields of weldment were calculated by using thermo elastic plastic finite element analysis and equivalent fatigue stress considering residual stress effect was obtained. And then we predicted fatigue life, which included the effect of the residual stresses and the actual loading stresses. The calculation and experimental results were in good agreement. Therefore, the proposed calculated model can be considered to be sufficiently powerful for the prediction of fatigue life.

자전거 안장에서의 구조적 내구성 해석에 관한 연구 (Study on Structural Durability Analysis at Bicycle Saddle)

  • 조재웅;한문식
    • 한국자동차공학회논문집
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    • 제21권5호
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    • pp.104-112
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    • 2013
  • This study investigates the structural analysis result with vibration and fatigue on 3 kinds of bicycle saddle models. When the static load applies on the upper plane of model, maximum stress becomes within the allowable stress in case of model 1. As the value of Stress or deformation becomes lower on the order of model types 1, 2 and 3, these models become more stabilized or safer at durability in this order. On the vibration analysis, model type 1 has the maximum stress or deformation more than 5 times by comparing with model type 1 or 2. Model type 1 becomes most excellent on vibration durability. As maximum displacement due to vibration happens in case of model type 3, it becomes unstabilized. But the stresses of model types 1, 2 and 3 become within the allowable stress and these models are considered to be safe. At the status of the severest fatigue load, model type 3 becomes safer than model type 1 or 2. This study result is applied with the design of safe bicycle saddle and it can be useful to improve the durability by predicting prevention against the deformation due to its vibration and fatigue.

혼합모드(I+II)하에서 각도와 균열길이 변화를 갖는 피로균열 전파 거동 (Behaviour of Fatigue Crack Propagation under Mixed Mode(I+II) with variation of Angle and Crack Length)

  • 정의효
    • 한국생산제조학회지
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    • 제9권5호
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    • pp.73-79
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    • 2000
  • The applications of fracture mechanics have traditionally concentrated on cracks loaded by tensile stresses, and growing under an opening or mode I mechanism. However, many cases of failures occur from growth of cracks subjected to mixed mode loading. Several criteria have been proposed regarding the crack growth direction under mixed mode loadings. This paper is aimed at investigation of fatigue crack growth behaviour under mixed mode(I+II) with variation of angle and pre-crack length in two dimensional branched type precrack. Especially the direction of fatigue crack propagation was predicted and effective stress intensity factor was calculated by finite element analysis(FEA. In this paper, the maximum tangential stress(MTS) criterion was used to predict crack growth direction. Not only experiment but also finite element analysis was carried out and the theoretical predictions were compared with experimental results.

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페달의 내구성에 대한 구조 해석 (Structural Analysis on Durability of Pedal)

  • 조재웅;한문식
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.88-95
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    • 2011
  • In this study, the deformation, stress, vibration, fatigue life and the probability of damage are analyzed at the pedal applied by the force of 300N. The maximum stress at the lower of pedal is shown as 20.801MPa. And the maximum displacement is 0.85mm at the maximum response frequency as 3800Hz. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{5}MPa$ and the amplitude stress of 0 to $10^{5}MPa$, the possibility of maximum damage becomes 0.6%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively improved with the design of pedal by investigating durability against its damage.

동력차용 대차프레임의 피로강도평가 (Fatigue Strength Evaluation of Bogie Frame for Power Car)

  • 이학주;한승우;;이상록
    • 연구논문집
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    • 통권27호
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    • pp.57-73
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    • 1997
  • The bogie between the track and the railway vehicle body, is one of the most important component in railroad vehicle. Its effects on the safety of both passengers and vehicle itself, and on the overall performance of the vehicle such as riding quality, noise and vibration are critical. The bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the complicate loading condition (both static and dynamic) induced in real operation make it difficult to design the bogie frame fulfilling all the requirements. The complicated loads applied to the bogie frame are i) static load due to the weight of the vehicle and passengers, ii) quasi-static load due to the rolling in curves iii) dynamic load due to the relative motion between the track, bogie, and vehicle body. In designing the real bogie frame, fatigue analysis based on the above complicated loading conditions is a must. In this study, stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 6 15-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface modelling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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