• Title/Summary/Keyword: Stress Prediction

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Prediction of Surface Residual Stress of Multi-pass Drawn Steel Wire Using Numerical Analysis (수치해석을 이용한 탄소강 다단 신선 와이어 표면 잔류응력 예측)

  • Lee, S.B.;Lee, I.K.;Jeong, M.S.;Kim, B.M.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.26 no.3
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    • pp.162-167
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    • 2017
  • The tensile surface residual stress in the multi-pass drawn wire deteriorates the mechanical properties of the wire. Therefore, the evaluation of the residual stress is very important. Especially, the axial residual stress on the wire surface is the highest. Therefore, the objective of this study was to propose an axial surface residual stress prediction model of the multi-pass drawn steel wire. In order to achieve this objective, an elastoplastic finite element (FE) analysis was carried out to investigate the effect of semi-die angle and reduction ratio of the axial surface residual stress. By using the results of the FE analysis, a surface residual stress prediction model was proposed. In order to verify the effectiveness of the prediction model, the predicted residual stress was compared to that of a wire drawing experiment.

Prediction of thermal stress in concrete structures with various restraints using thermal stress device

  • Cha, Sang Lyul;Lee, Yun;An, Gyeong Hee;Kim, Jin Keun
    • Computers and Concrete
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    • v.17 no.2
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    • pp.173-188
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    • 2016
  • Generally, thermal stress induced by hydration heat causes cracking in mass concrete structures, requiring a thorough control during the construction. The prediction of the thermal stress is currently undertaken by means of numerical analysis despite its lack of reliability due to the properties of concrete varying over time. In this paper, a method for the prediction of thermal stress in concrete structures by adjusting thermal stress measured by a thermal stress device according to the degree of restraint is proposed to improve the prediction accuracy. The ratio of stress in concrete structures to stress under complete restraint is used as the degree of restraint. To consider the history of the degree of restraint, incremental stress is predicted by comparing the degree of restraint and the incremental stress obtained by the thermal stress device. Furthermore, the thermal stresses of wall and foundation predicted by the proposed method are compared to those obtained by numerical analysis. The thermal stresses obtained by the proposed method are similar to those obtained by the analysis for structures with internally as well as externally strong restraint. It is therefore concluded that the prediction of thermal stress for concrete structures with various boundary conditions using the proposed method is suggested to be accurate.

Study on the Wrinkling Prediction in Sheet Metal Stamping Processes (박판 스탬핑 공정의 주름발생 예측에 관한 연구)

  • 황보원;금영탁
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.131-142
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    • 2001
  • A wrinkling is the instability phenomenon influenced by material properties, shape geometry, forming conditions, stress state, etc. The wrinkling is considered as a critical defect in appearance of product. Many wrinkling prediction methods using thickness strain distribution and farming analysis have been proposed. The wrinkling, however, is not easily predicted precisely by these methods. In this study, the region in the biaxial plane stress state is modeled with a rectangular plate introducing the effective dimension, and critical stress values for the wrinkling are calculated. Prediction index for the wrinkling is then evaluated by normalizing the actual stress with respect to the critical stress. In order to show the validity and efficiency of the method proposed, the wrinkling prediction for a squared sheet in the uniaxial tensile stress and auto-body front finder panel is performed.

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Influence of net normal stresses on the shear strength of unsaturated residual soils (풍화잔적토의 불포화전단강도에 미치는 순연직응력의 영향)

  • 성상규;이인모
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.139-146
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    • 2002
  • The characteristics and prediction model for the shear strength of unsaturated residual soils was studied. In order to investigate the influence of the net normal stress on the shear strength, unsaturated triaxial tests and SWCC tests were carried out varying the net normal stress, and the experimental data for unsaturated shear strength tests were compared with predicted shear strength envelopes using existing prediction models. It was shown that the soil - water characteristic curve and the shear strength of the unsaturated soil varied with the change of the net normal stress. Therefore, to achieve a truly descriptive shear strength envelope for unsaturated soils, tile effect of the normal stress on the contribution of matric suction to the shear strength has to be taken into consideration. In this paper, a modified prediction model for the unsaturated shear strength was proposed.

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A Study on the Prediction of Fatigue Life by use of Probability Density Function (확률밀도함수를 이용한 피로균열 발생수명 예측에 관한 연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.453-461
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    • 1999
  • The estimation of fatigue life at the design stage is very important in order to arrive at feasible and cost effective solutions considering the total lifetime of the structure and machinery compo-nents. In this study the practical procedure of prediction of fatigue life by use of cumulative damage factors based on Miner-Palmgren hypothesis and probability density function is shown with a $135,000m^3$ LNG tank being used as an example. In particular the parameters of Weibull distribution taht determine the stress spectrum are dis-cussed. At the end some of uncertainties associated with fatigue life prediction are discussed. The main results obtained from this study are as follows: 1. The practical procedure of prediction of fatigue life by use of cumulative damage factors expressed in combination of probability density function and S-N data is proposed. 2. The calculated fatigue life is influenced by the shape parameter and stress block. The conser-vative fatigue design can be achieved when using higher value of shape parameter and the stress blocks divded into more stress blocks.

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Fatigue Life Analysis of Composite Materials (복합재료의 피로수명 해석)

  • 이창수;황운봉;박현철;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.268-271
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    • 1999
  • Fatigue life Prediction is investigated analytically based on the fatigue modulus concept. Fatigue modulus degradation rate at any fatigue cycle was assumed as a power function of number of fatigue cycles. New stress function describing the relation of initial fatigue modulus and elastic modulus was used to account for material non-linearity at the first cycle. It was assumed that fatigue modulus at failure is proportional to applied stress level. A new fatigue life prediction equation as a function of applied stress is proposed. The prediction was verified experimentally using cross-ply carbon/epoxy laminate (CFRP) tube.

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Stress Corrosion Cracking Lifetime Prediction of Spring Screw (스프링 체결나사의 응력부식균열 수명예측)

  • Koh, S.K.;Ryu, C.H.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.7-12
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    • 2004
  • A lifetime prediction of holddown spring screw in nuclear fuel assembly was performed using fracture mechanics approach. The spring screw was designed such that it was capable of sustaining the loads imposed by the initial tensile preload and operational loads. In order to investigate the cause of failure and to predict the stress corrosion cracking life of the screw, a stress analysis of the top nozzle spring assembly was done using finite element analysis. The elastic-plastic finite element analysis showed that the local stresses at the critical regions of head-shank fillet and thread root significantly exceeded than the yield strength of the screw material, resulting in local plastic deformation. Normalized stress intensity factors for PWSCC life prediction was proposed. Primary water stress corrosion cracking life of the Inconel 600 screw was predicted by using integration of the Scott model and resulted in 1.78 years, which was fairly close to the actual service life of the holddown spring screw.

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Fatigue Life Prediction of Fiber-Reinforced Composite Materials having Nonlinear Stress/Strain Behavior (비선형 변형 거동을 갖는 섬유강화 복합재료의 피로수명 예측)

  • 이창수;황운봉
    • Composites Research
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    • v.12 no.4
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    • pp.1-7
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    • 1999
  • Fatigue life prediction of matrix dominated composite laminates, which have a nonlinear stress/strain response, was studied analytically and experimentally. A stress function describing the relation of initial fatigue modulus and elastic modulus was used in order to consider the material nonlinearty. New modified fatigue life prediction equation was suggested based on the fatigue modulus and reference modulus concept as a function of applied stress. The prediction was verified by torsional fatigue test using crossply carbon/epoxy laminate tubes. It was shown that the proposed equation has wide applicability and good agreement with experimental data.

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Technology for Fatigue Life Prediction of Mechanical Components using Multibody Dynamics (다물체동력학을 이용한 기계 부품의 피로수명 예측 기술)

  • Han, Hyeong-Seok
    • 연구논문집
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    • s.27
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    • pp.47-55
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    • 1997
  • Fatigue life prediction of mechanical components is necessary to develop new products, which is very expensive and time-consuming. This paper reviews technologies proposed for computation of dynamic stress in mechanical components. The methods based on multibody dynamics are considering more real operational conditions than other methods. The technology for fatigue life prediction without the prototype for experiment results in cost and time saving. This technology can be applied to design of various mechanical components like carbody.

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