• Title/Summary/Keyword: Strength stress ratio

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HIGH TEMPERATURE RANDOM STACK CREEP PROPERTY OF Ni-Cr-Al BASED POWDER POROUS METAL MANUFACTURED WITH POWDER SINTERING PROCESS

  • TAE-HOON KANG;KYU-SIK KIM;MAN-HO PARK;KEE-AHN LEE
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.513-518
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    • 2019
  • Recently, attempts have been made to use porous metal as catalysts in a reactor for the hydrogen manufacturing process using steam methane reforming (SMR). This study manufactured Ni-Cr-Al based powder porous metal, stacked cubic form porous blocks, and investigated high temperature random stack creep property. To establish an environment similar to the actual situation, a random stack jig with a 1-inch diameter and height of 75 mm was used. The porous metal used for this study had an average pore size of ~1161 ㎛ by rolling direction. The relative density of the powder porous metal was measured as 6.72%. A compression test performed at 1073K identified that the powder porous metal had high temperature (800℃) compressive strength of 0.76 MPa. A 800℃ random stack creep test at 0.38 MPa measured a steady-state creep rate of 8.58×10-10 s-1, confirming outstanding high temperature creep properties. Compared to a single cubic powder porous metal with an identical stress ratio, this is a 1,000-times lower (better) steady-state creep rate. Based on the findings above, the reason of difference in creep properties between a single creep test and random stack creep test was discussed.

Design Approach for Boundary Element of Flexure-Governed RC Slender Shear Walls Based on Displacement Ductility Ratio (휨 항복형 철근콘크리트 전단벽의 경계요소설계를 위한 변위연성비 모델제시)

  • Mun, Ju-Hyun;Yang, Keun-Hyeok
    • Journal of the Korea Concrete Institute
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    • v.26 no.6
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    • pp.687-694
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    • 2014
  • This study established a displacement ductility ratio model for ductile design for the boundary element of shear walls. To determine the curvature distribution along the member length and displacement at the free end of the member, the distributions of strains and internal forces along the shear wall section depth were idealized based on the Bernoulli's principle, strain compatibility condition, and equilibrium condition of forces. The confinement effect at the boundary element, provided by transverse reinforcement, was calculated using the stress-strain relationship of confined concrete proposed by Razvi and Saatcioglu. The curvatures corresponding to the initial yielding moment and 80% of the ultimate state after the peak strength were then conversed into displacement values based on the concept of equivalent hinge length. The derived displacement ductility ratio model was simplified by the regression approach using the comprehensive analytical data obtained from the parametric study. The proposed model is in good agreement with test results, indicating that the mean and standard deviation of the ratios between predictions and experiments are 1.05 and 0.19, respectively. Overall, the proposed model is expected to be available for determining the transverse reinforcement ratio at the boundary element for a targeted displacement ductility ratio.

Durability Design of Composite Piston in Marine Diesel Engines (박용 디젤엔진용 분리형 피스톤의 내구설계)

  • Son, Jung-Ho;Ha, Man-Yeong;Ahn, Sung-Chan;Choi, Seong-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.651-657
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    • 2010
  • A composite piston with a crown made of steel and a skirt made of NCI is used in a marine diesel engine, which has a maximum firing pressure of over 180 bar and a high thermal load. In the fatigue design of the composite piston, the fatigue is influenced by factors such as the load type, surface roughness, and temperature; further, the distribution ratio of the firing force from the crown to the skirt is important for optimizing the design of the crown and skirt. In this study, the stress gradient method was used to consider the effect of the load type. The temperature field on the piston was predicted by cocktail-shaking cooling analysis, and influence of high temperature on fatigue strength was investigated. The load transfer ratio and contact pressure were optimized by design of the surface shape and accurate tolerance analysis. Finally, the cooling performance and durability design of the composite piston were verified by performing a long-term prototype test.

Effect of Blast Furnace Slag on Rheological Properties of Fresh Mortar (고로슬래그미분말의 치환율 변화에 따른 굳지않은 모르타르의 레올로지 특성 검토)

  • Lim, Ji-Hee;Lee, Gun-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.4
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    • pp.285-291
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    • 2014
  • Partial replacement of cement with blast furnace slag has many advantages such as the reduction of construction fee, the decrease of hydration heat and the increase of long-term strength. Hence, slag is widely used in practice. This study investigates the effect of slag on the rheological properties of cement paste and mortar. Three different types of slag (BS1, BS2 and BS3) with five different contents (0, 20, 40, 60 and 80 wt.%) were used to replace the cement. Each type of slag has different fineness. Water to binder ratio was 0.5. Test results showed that the partial replacement of BS1 and BS2 decreased flow and increased O-lot flow time, whereas that of BS3 caused an opposite effect, i.e., increased flow and decreased O-lot flow time. It was found that there was a good corelation between the values of yield stress and flow.

Damage Evaluation of Glass Fiber/PET Composite Using Acoustic Emission Method (음향방출법을 이용한 Glass Fiber/PET 복합재료의 손상평가)

  • 김상태;김덕윤
    • Composites Research
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    • v.14 no.1
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    • pp.1-7
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    • 2001
  • In this study, damage evaluation of glass fiber reinforced thermoplastic composites was investigated with acoustic emission method. Specimens of 1.7mm thickness laminate were made from PET and 7 layers o171ass fabrics. Notch and impact loading were added to the specimen and normal tensile test and tensile test with the dead load were carried out. AE signal was measured as the functions of notch ratio to the width0 and impact energy in order to find out the correlation between fracture mode and AE parameters. The result has shown that low amplitude of AE signal was due to the microcrack of matrix and its growth, whereas the amplitude in the mid range was the response to the delamination and interfacial separation. In the range of high amplitude above 90dB. the fracture of glass fabric was found. Tensile strength decreased with increasing notch ratio to the width and impact energy because of tile effect or delamination, the cracking of matrix and stress concentration. In proportion to the size of damaged area. AE signal showed its wider range of frequency and energy as well as increased number of hits.

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Computation of stress-deformation of deep beam with openings using finite element method

  • Senthil, K.;Gupta, A.;Singh, S.P.
    • Advances in concrete construction
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    • v.6 no.3
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    • pp.245-268
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    • 2018
  • The numerical investigations have been carried out on deep beam with opening subjected to static monotonic loading to demonstrate the accuracy and effectiveness of the finite element based numerical models. The simulations were carried out through finite element program ABAQUS/CAE and the results thus obtained were validated with the experiments available in literature. Six simply supported beams were modelled with two square openings of 200 and 250 mm sides considered as opening at centre, top and bottom of the beam. In order to define the material behaviour of concrete and reinforcing steel bar the Concrete Damaged Plasticity model and Johnson-Cook material parameters available in literature were employed. The numerical results were compared with the experiments in terms of ultimate failure load, displacement and von-Mises stresses. In addition to that, seventeen beams were simulated under static loading for studying the effect of opening location, size and shape of the opening and depth, span and shear span to depth ratio of the deep beam. In general, the numerical results accurately predicted the pattern of deformation and displacement and found in good agreement with the experiments. It was concluded that the structural response of deep beam was primarily dependent on the degree of interruption of the natural load path. An increase in opening size from 200 to 250 mm size resulted in an average shear strength reduction of 35%. The deep beams having circular openings undergo lesser deflection and thus they are preferable than square openings. An increase in depth from 500 mm to 550 mm resulted in 78% reduced deflection.

Experiment of Flexural Behavior of Reinforced Concrete Beams with High Volume Fly Ash (하이 볼륨 플라이애쉬 철근콘크리트 보의 휨거동 실험)

  • Yoo, Sung-Won;Lee, Hyung-Jib
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.323-329
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    • 2014
  • It is known that the best way to recycle fly ash is to use in concrete. It is impossible to bury in the ground this fly ash recently, so it is trying to use high volume fly ash concrete. Nevertheless, recent main research topics are focused in the part of material only, however, it is necessary to perform the researches about elasticity modulus, stress-strain relationship and structural behavior. Therefore, in this paper, 18 test members were manufactured with 3 test variables, namely fly ash replacement ratio 0, 35, 50%, concrete compressive strength 20, 40, 60 MPa and 2 tensile steel ratio. 18 test members were tested for flexural behavior. From the test results, there were no differences between 35, 50% high volume fly ash cement concrete and ordinary concrete without fly ash(FA=0%).

High Temperature Fatigue Life Prediction for Welded Joints of Recuperator Material for UAV (무인기용 레큐퍼레이터 소재의 용접부에 대한 고온 피로수명 예측)

  • Lee, Sang-rae;Kim, Jae-hwan;Kim, Jae-hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.2
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    • pp.111-117
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    • 2019
  • An experimental study on the welding part of a heat transfer plate that constitutes the lightweight and high efficiency recuperator is presented in this paper. In particular, to find out the service life of the welded part, fatigue characteristics were determined through experiments. Experiments were carried out on two materials (STS347, AL20-25 + nb), which are selected as the material of the recuperator; further, the specimens were manufactured through the methods used for actual fabrication and the standards recommended by ASTM. To evaluate the mechanical properties of the specimens at room and high temperature, MTS-810 was used in a high-temperature furnace. The tensile test was carried out at room and high temperatures for each specimen. The fatigue test was carried out by setting the load ratio corresponding to 50%, 40%, 30%, 20%, and 10% of the tensile strength at the stress ratio of 0.1. Finally, the fatigue life characteristics obtained by the experiment were compared with the stresses owing to the load generated in the operating conditions of the recuperator, and the lifetime of the welds was evaluated to prepare for the operation time required by the UAV.

Fracture Toughness of a Center Notched Concrete Disk (중앙에 노치가 있는 콘크리트 디스크의 파괴인성)

  • Park Hyun-Jae;Jang Hee-Suk;Lee Seung-Hoon;Jin Chi-Sub
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.851-858
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    • 2004
  • Purpose of this paper is to determine the appropriate size of a center notched disk specimen for mode I fracture toughness $K_{IC}$. For this purpose, mode I test results with various sizes of center notched disk were compared with the RILEM three-point-bend test ones. Compressive strength of concrete used in this paper was 44.9 MPa. Diameters of 200, 300, 400 mm, thickness of 75, 100, 125 mm, and notch length ratios an of 0.3, 0.4, 0.5, 0.6 were used for the mode I disk test. Also, diameter of 300mm thickness of 100mm, and notch length ratios a/R of 0.3, 0.4, 0.5, 0.6 were used for the mixed mode disk test. Mixed mode stress intensity factors were investigated by changing notch angles for the disk specimen. Stress intensity factors of a center notched disk were calculated with the various methods for comparison. From the test results, mode I fracture toughness calculated from the disk specimen with diameter of 300 mm, thickness of Inn and notch length ratio a/R of 0.5 was very similar to the RILEM three-point-bend test ones. And it is verified that stress intensity factors for mixed mode can be easily calculated with the disk specimen.

Tensile Properties of Hybrid Fiber Reinforced Cement Composite according to the Hooked & Smooth Steel Fiber Blending Ratio and Strain Rate (후크형 및 스무스형 강섬유의 혼합 비율과 변형속도에 따른 하이브리드 섬유보강 시멘트복합체의 인장특성)

  • Son, Min-Jae;Kim, Gyu-Yong;Lee, Sang-Kyu;Kim, Hong-Seop;Nam, Jeong-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.3
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    • pp.31-39
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    • 2021
  • In this study, the fiber blending ratio and strain rate effect on the tensile properties synergy effect of hybrid fiber reinforced cement composite was evaluated. Hooked steel fiber(HSF) and smooth steel fiber(SSF) were used for reinforcing fiber. The fiber blending ratio of HSF+SSF were 1.5+0.5, 1.0+1.0 and 0.5+1.5vol.%. As a results, in the cement composite(HSF2.0) reinforced with HSF, as the strain rate increases, the tensile stress sharply decreased after the peak stress because of the decrease in the number of straightened pull-out fibers by increase of micro cracks in the matrix around HSF. When 0.5 vol.% of SSF was mixed, the micro cracks was effectively controlled at the static rate, but it was not effective in controlling micro cracks and improving the pull-out resistance of HSF at the high rate. On the other hand, the specimen(HSF1.0SSF1.0) in which 1.0vol.% HSF and 1.0vol.% SSF were mixed, each fibers controls against micro and macro cracks, and SSF improves the pull-out resistance of HSF effectively. Thus, the fiber blending effect of the strain capacity and energy absorption capacity was significantly increased at the high rate, and it showed the highest dynamic increase factor of the tensile strength, strain capacity and peak toughness. On the other hand, the incorporation of 1.5 vol.% SSF increases the number of fibers in the matrix and improves the pull-out resistance of HSF, resulting in the highest fiber blending effect of tensile strength and softening toughness. But as a low volume fraction of HSF which controlling macro crack, it was not effective for synergy of strain capacity and peak toughness.