• Title/Summary/Keyword: Strength Optimization

Search Result 840, Processing Time 0.03 seconds

A study on the way to improve strength of LTV's FRP structures by optimizing laminated structure (전술차량 FRP 구조물 적층 구조 최적화를 통한 강도개선 방안 연구)

  • Kim, Seon-Jin;Park, Jin-Won;Kim, Sung-Gon;Kang, Tae-Woo;Shin, Cheol-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.5
    • /
    • pp.468-476
    • /
    • 2019
  • This paper presents the means of improving the strength of LTV's FRP structure for resolve and prevent quality problems. LTV secures enough kerb weight by applying FRP materials at hood and rear van assembly. However, because of FRP's inherent limitations, many initial quality problems such as crack at connections have occurred. Moreover, hood assy' is concerned about fall of endurance, because hood assy' have operated in abnormal condition. Therefore, this study executes lamination structure optimizations of FRP structure for improving bending strength. As a results, hood and rear van's bending strength at connections is improved 8.1 times and 1.5 times, respectively. Also hood assy's plate secures endurance life and improve 1.7 times of critical load about abnormal operating conditions through 1.4 times improvement of bending strength.

A Study on the Strength Optimized Design of Cushion Bracket on Power Sinking Seat Frame (파워 싱킹 시트 프레임 쿠션 브라켓 구조의 강도 최적화 설계 연구)

  • Jin Hee Heo;Yun Sik Yang;Yeong Jo Ju;Euy Sik Jeon
    • Industry Promotion Research
    • /
    • v.9 no.4
    • /
    • pp.93-103
    • /
    • 2024
  • With recent advancements in autonomous driving technology, vehicles are evolving beyond being simple means of transportation to become spaces for rest and work. As a result, the development of seat frames that maximize the use of interior space has been actively pursued. In particular, the electrification of containment sinking seats has emerged as a significant challenge, especially regarding the structural strength design of seat frame components as they transition from manual to automated systems. This study aims to convert the manual folding mechanism of the sinking seat frame into an automated mechanism using electric motors and to design the required component specifications and strength during the process. The main components for electrification were simplified, and, in particular, the design variables related to the placement angle and length of the electric motor applied to the cushion bracket were set at three levels, with subsequent 3D modeling conducted. The study results are as follows: Firstly, multi-body dynamic analysis showed that, compared to the standard configuration, an optimal motor arrangement angle can reduce motor force and torque by 30.25% and 6.7%, respectively. Secondly, strength analysis, considering the maximum allowable motor load and rear moment for each cushion bracket configuration, indicated that deformation and stress could be reduced by 13.76% and 34.95%, respectively, through the optimal angle and length. Finally, the optimal configuration of the cushion bracket, which aligns with the multi-body dynamic analysis results, was determined. This process is expected to provide a useful reference for future design strategies for automated seat frames.

DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
    • /
    • v.7 no.7
    • /
    • pp.847-852
    • /
    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.

Optimization Design of a Gas Valve for a LPG Cylinder Using a Taguchi's Experimental Method (다구찌 실험법을 이용한 액화석유가스 용기용 밸브의 최적설계에 관한 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Journal of the Korean Institute of Gas
    • /
    • v.10 no.4 s.33
    • /
    • pp.23-28
    • /
    • 2006
  • This paper presents the strength safety and the weight reduction analysis of nine gas valve models for a LPG cylinder using a finite element analysis program, MARC and Taguchi's experimental method. The maximum Von Mises stress of a gas valve body represents a safety of a brass valve structure for the given gas pressure of $91kg/cm^2$, which considered a safety factor of a LPG gas cylinder. The weight reduction analysis is very important for reducing a gas flow friction loss and a manufacturing cost as a design parameter. The calculated results present an design model 9 as an optimized design data with 10mm radius of a lower part gas flow pipe A, 6mm radius of an upper part gas flow pipe B and a connecting length 2 mm of tapered pipe D between lower and upper pipes.

  • PDF

Optimal Structural Design and Fatigue Analysis of Radius Rod by Response Surface Method (반응표면법에 의한 레디어스로드 최적구조설계 및 피로해석)

  • Park, Sohyeon;Kim, Eunsung;Oh, Sangyeob;Yu, Hyosun;Yang, Sungmo;Kim, YongKwan
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.22 no.1
    • /
    • pp.29-35
    • /
    • 2014
  • This paper aims to obtain the effect of lightweight on Radius rod. The response surface method used in the paper is the statistical method. Optimization method is performed with the Radius rod using the lightweight material. Structural analysis is executed by using the ANSYS program to find static and dynamic responses. From this study result, it is verified that the response surface method has the advantage of optimum value in comparison with other optimization methods. The analysis is also performed by response surface method to derive optimal design values. Steel model and aluminium initial model are obtained by finite element analysis to clarify design criteria and the results are compared with three models each other. The weights can be reduced by optimal design analysis results of these models similar to those of existing products. The quantitative goals in this study can also attained through results of fatigue analyses. The reliability on optimal design of Radius rod can be improved by use of structural and fatigue analysis results.

Minimum Weight Design of Built-up T Based on HCSR (HCSR 기반 T형 조립부재의 최소중량설계)

  • Shin, Sang-Hoon;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.18 no.6
    • /
    • pp.389-394
    • /
    • 2017
  • In a conventional ship structure, stiffeners with an asymmetric section, such as inverted angles, are used widely despite the disadvantage of strength compared to the stiffeners with a symmetric section, such as a built-up T. On the other hand, T-type built-up members are attracting more attention than L-type inverted angles due to the increased size of ships. The purpose of this study was to develop an optimal design program for a built-up T, and apply an evolution strategy as an optimization technique. In the optimization process, the gross thickness concept was adopted for the design variables and objective function, and the constraints are set up based on HCSR (Harmonized Common Structural Rules). Using the developed program in this study, the optimal stiffener design was carried out for 300K VLCC and 158K COT of which the orders were obtained lately. The optimal results revealed the weight reduction effect of 144 tons and 60 tons, respectively.

Development of Fish Cake Using Salmon Oncorhynchus keta Frame Muscle (연어(Oncorhynchus keta) 프레임육을 활용한 어묵의 개발)

  • Cha, Jang Woo;Yoon, In Seong;Park, Sun Young;Kang, Sang In;Lee, Jung Suck;Heu, Min Soo;Kim, Jin-Soo
    • Korean Journal of Fisheries and Aquatic Sciences
    • /
    • v.53 no.2
    • /
    • pp.147-155
    • /
    • 2020
  • This study aimed amount optimization of salmon Oncorhynchus keta mince (SM), threadfin bream Nemipterus virgatus surimi (TBS), natural tomato (NTC) and paprika colorants (PC) for preparation of fish cake using molding device and response surface methodology (RSM). The results of the RSM program for processing of fish cake indicated that the amount optimization of independent variables based on the dependent variables (Y1, gel strength; Y2, overall acceptance) for high-quality FC were 263.8 g for SM, 88.5 g for TBS, 0.11 g for NTC and 0.20 g for PC. Hunter redness and overall acceptance of fish (salmon) cake, which was prepared under the optimum amounts, were 13.82 and 8.33 score, respectively. The fish (salmon) cake was superior in sensory overall acceptance to commercial fish cake.

Application Status and Prospect of Magnetic Separation Technology for Wastewater Treatment (폐수처리 분야에서 자기 분리기술의 응용 현황 및 전망)

  • Chu, Shaoxiong;Lim, Bongsu;Choi, Chansoo
    • Journal of Korean Society on Water Environment
    • /
    • v.36 no.2
    • /
    • pp.153-163
    • /
    • 2020
  • Magnetic separation technology is an efficient and environmentally friendly technology. Compared with the traditional wastewater treatment technology, the magnetic separation technology has its unique advantages and characteristics, and has been widely applied in the field of wastewater treatment. In particular, the emergence of superconducting magnetic separation technology makes possible for high application potential and value. In this paper, which through consulting with the literatures of Korea, Chinese, United States and other countries, the magnetic separation technology applied to wastewater treatment was mainly divided into direct application of magnetic field, flocculation, adsorption, catalysis and separation coupling technology. Advantages and limitations of the magnetic separation technology in sewage treatment and its future development were also studied. Currently, magnetic separation technology needs to be studied for additional improvement in processing mechanism, design optimization of magnetic carrier and magnetic separator, and overcoming engineering application lag. The selection, optimization and manufacturing of cheap magnetic beads, highly adsorbed and easily desorbed magnetic beads, specific magnetic beads, nanocomposite magnetic beads and the research of magnetic beads recovery technology will be hot application of the magnetic separation technology based on the magnetic carriers in wastewater treatment. In order to further reduce the investment and operation costs and to promote the application of engineering, it is necessary to strengthen the research and development of high field strength using inexpensive and energy-saving magnet materials, specifically through design and development of new high efficiency magnetic separators/filters, magnetic separators and superconducting magnetic separators.

Optimization Techniques for Soil Parameters used in Axisymmetric Nonlinear Consolidation Analysis (축대칭 비선형 압밀해석을 위한 지반정수값의 최적화기법)

  • 김윤태;이승래
    • Geotechnical Engineering
    • /
    • v.12 no.4
    • /
    • pp.131-144
    • /
    • 1996
  • In order to accelerate the rate of consolidation settlement and to gain a required shear strength for a given soft clay deposit, the preloadina technique combined with a vertical drainage system has been widely applied. Even if a sophisticated numerical analysis technique is applied to solve the consolidation behavior of drainage-installed soft deposits, the actual field behavior is often different from the behavior predicted in the design state due to several uncertainties involved in soil properties, numerical modelling, and measuring system. In this paper, two back-analysis schemes such hs simplex and BFGS methods have been implemented in an a Bisymmetric consolidation program, AXICON which considers the variation of compressibility and permeability during the consolidation process. Utilizing the program, one might be able to appropriately predict the subsequent consolidation behavior from the measured data in an early stage of consolidation of drainage-installed soft deposits.

  • PDF

Optimization for Precast Prestressed Wide-U Beams with the Least Depth (최소깊이 프리캐스트 프리스트레스트 U형보의 최적화)

  • Yul Sung-Yong
    • Journal of the Korea Concrete Institute
    • /
    • v.16 no.1 s.79
    • /
    • pp.18-26
    • /
    • 2004
  • The cost of underground work is a dominant factor to determine the total construction fee. It is generally 2 ${\~}$ 2.5 times higher than that of above ground for building with the same height. 'A new precast prestressed framing plan for underground parking building' was suggested with the beam of the least depth - U-type beams. The depth of regular rectangular reinforced concrete beam which is currently used in the underground parking of apartments could be reduced up to 12 ${\~}$ 34cm/story due to the development of a U-beams from the optimum process. Two full scale prototype U-beams were tested in this study. It was found that the Wide U-beams in the test showed higher strength than calculated nominal and design, however need to provide temporary supports to meet the flexural moment of construction load at the simply supported state before the lopping concrete hardens.