• Title/Summary/Keyword: Strain history

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Study on the Deformation of Die and Product in Closed Die Upsetting (밀폐 업셋팅에서 금형과 제품 변형에 관한연구)

  • 박용복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.94-97
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    • 1999
  • The study has been performed for the relation between die and product in closed die upsetting by the experiment. the strain of die has been given by the simple experiment using the strain gauge located at the outer surface of die and the deformation history of die and product has been given by the experiment and Lame's formula. the product with accurate dimension and shape can be obtained by analysing elastic deformation of die during upsetting process. The deformation of die during metal forming process has been given by the experiment and lame's formula. The product with accurate dimension and shape can be obtained by analysing elastic deformation of die during upsetting process. The deformation of die during metal forming process has been usually predicted by the experience of industrial engineers of finite element analysis. But it is difficult to predict the dimension of product at unloading and ejected states. The study has given useful result for the deformation history of die and product through the experiment and Lame's formula at closed die upsetting and can be applied in the die design for product with accurate dimension.

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Study on Accuracy of Product by Radial Deformation of Die in Backward Extrusion (후방압출 공정에서 금형의 반경반향 변형량을 통한 제품정밀도에 관한 연구)

  • 이강희;박태식;박용복
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.498-503
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    • 2003
  • The die for cold forging gets a very high axial load and radial pressure during processing and hence deforms considerably in the radial direction. This radial deformation of die becomes a important factor influencing the dimensional accuracy of a product. In order to obtain the product with highly accurate dimension, therefore, it is essential to acquire some information on elastic deformation of the die and the product. The study has been performed for the relation of the deformation between the die and the product in backward extrusion. The strain of the die has been given by the simple experiment using the strain gauges attached to the outer surface of the die. Also the history of the deformation of the die and the product has been given by the experiment and Lames' formula. The results has been compared with the previous another method. The study has given useful results for the deformation history of the die and the product through the experiment and Lame's formula in backward extrusion, which can be applied in the die design for the product with accurate dimension.

Creep analysis of plates made of functionally graded Al-SiC material subjected to thermomechanical loading

  • Majid Amiri;Abbas Loghman;Mohammad Arefi
    • Advances in concrete construction
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    • v.15 no.2
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    • pp.115-126
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    • 2023
  • This paper investigates creep analysis of a plate made of Al-SiC functionally graded material using Mendelson's method of successive elastic solution. All mechanical and thermal material properties, except Poisson's ratio, are assumed to be variable along the thickness direction based on the volume fraction of reinforcement and thickness. First, the basic relations of the plate are derived using the Love-Kirchhoff plate theory. The solution of governing equations yields an elastic solution to start creep analysis. The creep behavior is demonstrated through Norton's equation based on Pandey's experimental results extracted for Al-SiC functionally graded material. A linear variation is assumed for temperature distribution along the thickness direction. The creep strain, as well as the thermal strain, are included in the governing equations derived from classical plate theory for mechanical strain. A successive elastic solution based on Mendelson's method is employed to derive the history of stresses, strains, and displacements over a long time. History of stresses and deformations are obtained over a long time to predict damage to the plate because of various loadings, and material composition along the thickness and planar directions.

A coupled simulation of parametric porous microstructure and stress-strain behavior in mechanical components under variable cyclic loads

  • Domen Seruga;Jernej Klemenc;Simon Oman;Marko Nagode
    • Coupled systems mechanics
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    • v.12 no.5
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    • pp.409-418
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    • 2023
  • A coupled algorithm is proposed which first considers the creation of porous structure of the material and then the simulations of response of mechanical components with porous structure to a variable load history. The simulations are carried out by the Prandtl operator approach in the finite element method (FEM) which enables structural simulations of mechanical components subjected to variable thermomechanical loads. Temperature-dependent material properties and multilinear kinematic hardening of the material can be taken into account by this approach. Several simulations are then performed for a tensile-compressive specimen made of a generic porous structure and mechanical properties of Aluminium alloy AlSi9Cu3. Variable mechanical load history has been applied to the specimens under constant temperature conditions. Comparison of the simulation results shows a considerable elastoplastic stress-strain response in the vicinity of pores whilst the surface of the gauge-length of the specimen remains in the elastic region of the material. Moreover, the distribution of the pore sizes seems more influential to the stress-strain field during the loading than their radial position in the gauge-length.

High-temperature Low-cycle Fatigue Life prediction of a Liquid Rocket Turbopump Turbine (액체로켓 터보펌프 터빈의 고열 저주기 피로수명 예측)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.18-21
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    • 2009
  • The life of components under high thermal load is typically shorter than other components. The turbopump turbine of liquid rocket is operated under these environments like high temperature and high centrifugal dorce due to high rotating velocity during operating time. These conditions may often cause low-cycle fatigue problem in the turbopump turbine. First of all, to analyze heat stress, ABAQUS/CAE is used and Coffin-manson's equation is used to consider elasticity and plasticity strain. S.W.T's method is used to consider the mean stress effect, using strain history, low-cycle fatigue analysis is done for turbopump turbine which may have FCL(fracture critical location). In this paper, strain life method is applied to analyze low-cycle fatigue.

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Incremental Model Formulation of Creep under Time-varying Stress History (시간이력 하중을 받는 콘크리트의 점증적 크리프 모델)

  • Park, Yeong-Seong;Shin, Dong-Hun;Lee, Yong-Hak
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.3
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    • pp.755-761
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    • 2014
  • Internal or external restraint of concrete strain due to drying shrinkage and creep in concrete structures causes mechanical strain and becomes a source of persistent change in creep-causing stress conditions. Mathematical modeling to incorporate the persistent change of creep-inducing stress is generally achieved with consideration of the ages of concrete and concrete properties at the times of loadings, and stress history. This paper presents an incremental format of creep model based on parallel creep concept to depict the creep under time-varying stress history in developing creep strain. Laboratory experiments are carried out to validate the performance of the presented creep model. Typical creep phenomena are addressed through the comparisons between the measured and predicted creep strains.

The elastic strain analysis of forged product and die according to the forging mode (단조형식에 따른 단조품과 금형의 탄성 변형에 관한 연구)

  • Lee, D.K.;Lee, Y.S.;Kim, W.I.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.586-591
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    • 2001
  • In the cold forging, elastic deformation of the die has been investigated to improve the accuracy of cold forged parts with F.E.M analysis using DEFORM, and with experiments using strain gauges. In the experiments, initial billet was selected to easily find the effect of elastic deformation according to the forging modes, extrusion and upsetting type, and only extrusion type. Elastic deformation of the die can be obtained by the signal from the strain gauges and this signal can be amplified by data acquisition system during the process. In the F.E.M analysis, two types of analysis are used to predict elastic strain of the die. To improve an accuracy of forged product and die dimension, this study compared with strain distribution between experiment and F.E.M analysis. As a result, the history of the deformation of the die and elastic recovery of forged product can be obtained by the elastic strain analysis of forged product and die according to the forging modes.

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Reduced Finite Element Simulation of Cold Forging Processes Based on the Forming Experiment (성형실험을 통한 냉간단조 공정의 단축 유한요소 시뮬레이션)

  • Lee, Chung-Ho
    • Transactions of Materials Processing
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    • v.6 no.5
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    • pp.395-399
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    • 1997
  • There exists a certain functional relation between Vickers hardness and flow stress in the strain-hardened material. Using this relation, the Vickers hardness values in the strain-hardened material can be converted into the flow stress values in good approximation. Therefore, the information about the flow stress distribution in the material can be easily acquired through a forming experiment. That makes it possible to simulate the process state for a critical moment of cold forging under the given boundary conditions very quickly without calculating the foregoing history of the actual deformation from the beginning.

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A Study on the Mechanical Behavior of Preflex Beam under Different Preflexion Loading Conditions (재하방법에 따른 프리플렉스빔의 역학적 거동에 관한 연구)

  • 방한서;주성민;김규훈;안해영
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.33-37
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    • 2004
  • Since the preflex beam is fabricated by welding, the pre-compressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. For this reason distribution of welding residual stresses must be analyzed accurately and welding residual stresses should be relieved during the fabrication. In this study strain history, displacement of beam and re-distributed welding residual stresses by different loading conditions are measured and compared to choose more appropriate preflex condition.

An Experimental Study on the Strengthening Effect of CFS on Concrete Cylinder under Load History (하중이력을 받은 콘크리트 압축공시체의 탄소섬유쉬트 보강효과에 관한 실험적 연구)

  • Bae, Ju-Seong;Kim, Kyoung-Soo;Kim, Jae-Wook;Ko, Yeong-Pyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.3
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    • pp.169-176
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    • 2000
  • In the strengthening of the existed reinforced concrete(RC) structures, it is required that the more rational strengthening method and the amounts of strengthening materials would be decided under the consideration of the present state of RC structures. Therefore, this study examined the strengthening effects of concrete cylinders strengthened with carbon fiber sheet(CFS). In this studying we modeled the reduction of internal forces and the initial strains of concrete cylinders as the load history over the elastic limit. From the results, it revealed that the strengthening of two layer CFS was more effective on the concrete cylinders under the action of load history such as cyclic and cracking load.

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