• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.5
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• pp.27-34
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• 2021

This study analyzes machining characteristics and presents optimal cutting conditions by measuring the surface roughness, dimensional accuracy, and dimension straightness based on the feed rate after processing the inner diameter hall of SCM415 steel using an automatic CNC(Computerized Numerical Control) lathe. The testing material was cut using an 11.8 mm-diameter Chamdrill after mounting the 32 mm-diameter round bar on an automatic CNC lathe. The cut depth was set at 3 mm, and the cutting speed was fixed at 1500 rpm. The surface roughness, dimensional accuracy, and dimension straightness of 15 testings were measured by changing the feed rate to 0.05, 0.1, and 0.15 mm/rev, respectively. It was difficult to process more than 15 tests during the maching due to noise or break. Additionally, the optimum cutting of SCM415 steel showed excellent surface roughness in the 10^th and 11^th of testing at cutting speed and feed speed of 1500 rpm and 0.05 mm/rev, respectively. The dimensional accuracy was measured in three dimensions after drilling, which showed good results with an average range of 0.0138-0.0208 mm. Moreover, the lower the feed speed, the higher the accuracy. Additionally, the measurement results of the dimensional straightness showed that the straightness is the straightness was the best at the 1^th and 2^th cutting regardless of the feed speed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.91-92
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• 2008

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.96.5-96
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• 2001

The probe with a 110mm diameter is originated and fabricated to measure hole accuracies of extremely deepholes. It consists of a measuring unit, an actuator unit, an active rotation stopper and a feed unit. The rolling of the probe is restricted and adjusted by the active rotation stopper. The probe is fed by the feed unit. In this measurement, accuracies are measured by using a rolling proof apparatus and machine table of deep hole boring machine instead of the stopper and the feed unit, respectively. Straightness, roundness and a diameter of a 110-mm hole are measured by the probe and testers made for each measuring purpose ...

• Journal of the Korean Society for Precision Engineering
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• v.28 no.8
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• pp.904-914
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• 2011

The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to measure all of these errors in which laser interferometer and other parts are used directly. Hence, as many as 21 separate setups and measurements are needed for the linear, straightness, angular and perpendicular errors. In case of the 5-axis machining centers, two more rotary tables are used. It can make 35 error sources of the movement. Therefore, the measured errors of multi movements of the 5-axis tables are very complicated, even if the relative measured errors are measured. This paper describes the methods, those analyze the error sources of the machining centers. Those are based on shifted diagonal measurements method (SDM), R-test and Double ball bar. In case, the angular errors of machine are small enough comparing with others, twelve errors including three linear position errors, six straightness errors and three perpendicular errors can be calculated by using SDM. To confirm the proposed method, SDM was applied to measuring 3 axes of machine tools and compared with directly measurement of each errors. In addition, the methods for measuring relative errors of multi-axis analysis methods using R-test and Double Ball Bar are introduced in this paper.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1380-1383
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• 2004

The scanning type XY stage is frequently used these days as precision positioning system in equipment for semiconductor or display element. It is requested higher velocity and more precise accuracy for higher productivity and measuring performance. The position accuracy of general stage is primarily affected by the geometric errors caused by parasitic motion of stage, misalignments such as perpendicular error, and thermal expansion of structure. In the case of scanning type stage, H type frame is usually used as base stage which is driven by two actuators such as linear motor. In the point view of scanning process, the stage is used in moving motion. Therefore, dynamic variation is added as significant position error source with other parasitic motion error. Because the scanning axis is driven by two actuators with two position detectors, 2 dimensional position errors have different characteristic compared to general tacked type XY stage. In this study 2D position error of scanning stage is analyzed by 1D heterodyne interferometer calibrator, which can measure 1D linear position error, straightness error, yaw error and pitch error, and perpendicular error. The 2D position error is evaluated by diagonal measurement (ISO230-6). The yaw error and perpendicular error are compensated on the base stage of scanning axis. And, the horizontal straightness error is compensated by cross axis compensation. And, dynamic motion error in scanning motion is analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.43-46
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• 1992

Measurement of straightness errors (vertical, horizontal),and angular error (roll, pitch, yaw) have been classified as difficult tasks in the machine tool metrology field. In this paper, computer aided measurement techniques are proposed using quadrant type photo pin diode. In the developed system, three photo diodes are mounted on the positioning table to detect the five degrees of movement error simultaneously. Outputs from the photo diode are analyzed in the computer and are displayed graphically.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.1
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• pp.83-90
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• 2002

As high-precision parts are needed with manufacturing techniques improved. the demand of high-precision machine tools has been increasing They are made to developed the precision measuring skill to maintenance the accuracy of themselves as a matter or course We one paper measured straightness and orthogonality of the square to verify that it is possible for CT(circular test) method by 2-dimensional probe and the square to measure orthogonality Furthemore we compared the result of the study with the computer simulation's to prove its possibility and made an improvement of measuring method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.375-378
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• 1995

Although laser interferometer measurement system has the advantage of range and accuracy, the traditional error measurement methods for geometric errors(two straightness and three angular errors) of a machine tool measures error components one at a time. It may also create an optical path difference and affect the measurement accuracy. In order to identify and compensate for geometric error of a moving body, an on-line measurement system for simultaneous detection of the five error components of a moving axis is required. An on-line measurement system with 5 degrees of freedom was developed for geometric error detection. Performance verification of the system was performed on an error generating mechanism. Experimental results show the feasibility of this system for identifying geometric errors of a side of machine tool.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.599-603
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• 2003

This paper present an error compensation system and On-Machine Measurement(OMM) system for improving the machining accuracy of ultra-precision lathe. The Fast-Tool-Servo(FTS) driven by a piezoelectric actuator is applied for error compensation system. The controller is implemented on the 32bit DSP for feedback control of piezoelectric actuator. The control system is designed to compensates three kinds of machining errors such as the straightness error of X-axis slide, the thermal growth error of the spindle. and the squareness between spindle and X-axis slide. OMM is preposed to measure the finished profile of workpiece on the machine-tool using capacitive sensor with highly accurate ruby tip probe guided by air bearing. The data acquisition system is linked to the CNC controller to get the position of each axis in real-time. Through the experiments, it is founded that the thermal growth of spindle and tile squareness error between spindle and X-axis slide influenced to machining error more than straightness error of X-axis slide in small travel length. These errors were simulated as a sinusoidal signal which has very low frequency and the FTS could compensate the signal less than 30 m. The implemented OMM system has been tested by measuring flat surface of 50 mm diameter and shows measurement error less than 400 mm

• Journal of the Korean Society for Precision Engineering
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• v.20 no.3
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• pp.187-193
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• 2003

This paper presents an on-machine measurement method of flatness error fur surface machining processes. There are two kinds of on-machine measurement methods available to measure flatness errors in workpieces: i.e., surface scanning method and sensor scanning method. However, motion errors are often engaged in both methods. This paper proposes an idea to realize a measurement system of flatness errors and its rigorous application for estimation of motion errors of the positioning system. The measurement system is made by modifying the straightness measurement system, which consists of a laser, a CCD camera and processing system, a sensor head, and some optical units. The sensor head is composed of a retroreflector, a ball and ball socket, a linear motion guide unit and adjustable arms. The experimental .results show that the proposed method is useful to identify flatness errors of machined workpieces as well as motion errors of positioning systems.