• Title/Summary/Keyword: Steering unit

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Die Stress Reduction Design and Mechanical Properties Analysis of Warm Forging Process for the Application of Warm-Closed Forging of Automative Steering Unit Yoke (자동차 조향장치 부품 요크의 온간 밀폐 단조 적용을 위한 금형 응력 저감 설계 및 온간 단조품의 기계적 특성 분석)

  • Seong, S.G.;Kim, K.H.;Lee, Y.S.;Lee, S.Y.;Yoon, E.Y.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.51-56
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    • 2022
  • In this study, finite element analyses were performed by applying a stress ring and split die design to relieve the tensile stress acting on the die due to high surface pressure during warm-closed forging. The applied material was a yield-ratio-control-steel (YRCS). It was used without quenching or tempering after forging. In the case of stress rings design, the number of stress rings and the tolerance for shrink fit were different. Vertical and horizontal splits were applied for insert die split design. Case 5 die with three stress rings, 0.2 % shrink fit tolerance, and vertical split was selected as an effective die design for tensile stress reduction. Based on die stress reduction analyses, Case 5 die for warm-closed forging was produced and smooth forgeability was secured, making it possible to manufacture forging product of yoke with the required geometry. In addition, controlled cooling using warm forging heat was applied to secure mechanical properties of yokes. When oil cooling was used for direct controlled cooling after warm-closed forging, a relatively uniform Rockwell hardness distribution and high mechanical properties could be obtained.

Design and Analysis of Gerotor with Generalized Shapes for Power-Steering Units (파워 스티어링 유닛용 일반형상 제로터의 설계 및 해석)

  • Jeong, Jae-Tack;Shin, Soo-Sik;Kim, Kap-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.891-896
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    • 2010
  • A gerotor is used in power-steering units (PSUs) as well as in hydraulic motors or pumps. The inner rotor is developed on the basis of the shape of the outer rotor tooth, which normally has one arc. The method of generating inner rotor on the basis of a generalized shape of outer rotor is analyzed with a view to improve PSU characteristics. An arc-shaped outer rotor with two curvatures was used in the analysis; design parameters such as the shape and curvature of the inner rotor, the flow rate of the gerotor, the position of contact point, and slip velocity are calculated, and these results are shown. This analysis enables us to develop a new design of compact PSUs.

Data-link antenna for mounting low-RCS Unmanned Aerial Vehicles(UAV) (저피탐 무인기 탑재를 위한 데이터링크용 안테나에 관한 연구)

  • Park, Jin-Woo;Jung, Eun-Tae;Park, Il-Hyun;Seo, Jong-Woo;Jung, Jae-Soo;Yu, Byung-Gil
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.8
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    • pp.1110-1116
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    • 2021
  • In this paper, we propose a conformal Ku-band data link antenna to ensure low RCS of stealth UAV. As a phased array antenna with electrical beam steering function, a transmitter and a receiver were designed and manufactured for FDD communication, respectively. Each antenna is designed as a 12*12 planar array antenna and has a function to form a uni-directional pattern and a bi-directional pattern through phase control of unit elements. The beam steering range is designed to be able to steer up to 60 degrees in theta direction and 360 degrees in the phi direction. As a result of manufacturing and measurement, the conformal type radome has low transmission loss and meets the required specifications including system performance. The feasibility of mounting the stealth UAV has been confirmed, and future research directions such as interworking of baseband devices and conversion to digital beam steering function are suggested.

Dynamism Competent LEACH Replication Deliberate for Wireless Sensor Network

  • KONDA HARI KRISHNA;TAPSI NAGPAL;Y. SURESH BABU
    • International Journal of Computer Science & Network Security
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    • v.23 no.5
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    • pp.7-12
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    • 2023
  • Remote sensor systems are utilized in a few applications, including military, restorative, ecological and family unit. In every one of these applications, vitality use is the deciding component in the execution of wireless sensor systems. Thusly, strategies for information steering and exchanging to the base station are critical in light of the fact that the sensor hubs keep running on battery control and the vitality accessible for sensors is constrained. There are two explanations for the various leveled directing Low Energy Adaptive Clustering Hierarchy convention be in investigated. One, the sensor systems are thick and a considerable measure of excess is engaged with correspondence. Second, with a specific end goal to build the versatility of the sensor arrange remembering the security parts of correspondence. In this exploration paper usage of LEACH steering convention utilizing NS2 test system lastly upgraded vitality productive EE-LEACH directing convention guarantees that the chose cluster heads will be consistently conveyed over the system with a specific end goal to enhance the execution of the LEACH convention. EE-LEACH enhances vitality utilization by around 43%.

Ka-band Compact AESA Antenna Unit Design for Seeker

  • Bongmo Kang;Ikjong Bae;Jaesub Han;Youngwan. Kim;Jaehyun Shin;Jihan Joo;Seonghyun Ryu
    • International Journal of Internet, Broadcasting and Communication
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    • v.16 no.1
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    • pp.330-338
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    • 2024
  • In this paper, a Ka-band high-output active phased array antenna device applicable to small radars and seekers was designed, and the improved performance was studied. The radiation device assembly consists of 1x8 arrangements, and the step flared notch antenna type. It shows low active reflection loss characteristics in broadband, and low loss characteristics by applying the air-strip feeding structure, and is designed to enable beam steering up to 45 degrees. The TRM(transmit receive module) output power is more than 2.0W per channel using GaN HPA in the transmitting path, and satisfies more than 25.0 dB gain and less than 6.0 dB noise figure in the receiving path. Accordingly, the Effective Isotropically Radiated Power(EIRP) of the antenna unit shows the performance of 0.00 dB or more and the receive gain-to-noise temperature ratio(G/T) of 0.00 dB/k or more. For demonstration, we have designed aforementioned planar array antenna which consists of 64 radiating elements having a size within 130 mm x 130 mm x 300 mm and weight of less than 4.9 kg..

Design of Embedded Electrical Power Control Unit for Personal Electrical Vehicle (1인승 전기차량의 임베디드 전동제어장치 설계)

  • Shin, Kyoo-Jae;Cha, Hyun-Rok
    • Journal of IKEEE
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    • v.18 no.2
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    • pp.282-290
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    • 2014
  • This paper presents the design of embedded electrical power control unit for Personal Electrical Vehicle(PEV). The embedded unit is designed using PIC18F8720 processor, 16Mb flash ROM, 32Mb SDRAM and signal condition circuits. The proposed PEV consists of 4KW in-wheel Brushless DC Motor(BLDCM), 3 phase voltage source inverter with the $180^{\circ}$ conduction space vector PWM method, PID speed controller and the embedded control unit. The PEV has mechanical manufacture of inverse 3 wheel system, which is applied by the in-wheel BLDCM and steering mechanism with tilting function. Also, the performances of the proposed embedded electrical power control unit are verified through the lab experiment and road driving test of PEV.

A VPG Integration System for Development of an Ultra Lightweight Control Arm (초경량 컨트롤암 개발을 위한 VPG 통합시스템)

  • Kim, Jong-Kyu;Kim, Geun-Yeon;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.105-111
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    • 2015
  • Car manufacturers and part manufacturers each have their own criteria with regard to strength, stiffness and NVH performance levels. Part manufacturers typically investigate such performances according to the part unit. To do this, the part manufacturer receives information from the relevant car maker. However, the information provided by the car maker is limited, making it difficult to develop a part which meets all of the design requirements specified by the car unit overall. To overcome this difficulty, the utilization of a VPG system is recommended for the designer. In this study, the durability performance of an optimized control arm as suggested in a previous study was investigated using the ETA-VPG, LS-dyna and FE/safe software packages. ETA-VPG provides several types of suspension and steering parts. In this study, a complete car is created using the library included in ETA-VPG, with the exception of the control arm. We also conducted a virtual proving ground analysis to predict the life cycle of the control arm.

Vibration Control of a Tracked Vehicle with ER Suspension Units (II);Modeling and Control of a Tracked Vehicle (ER 현수장치를 갖는 궤도 차량의 진동제어 (II);궤도차량의 모델링 및 제어)

  • Park, Dong-Won;Choe, Seung-Bok;Gang, Yun-Su;Seo, Mun-Seok;Sin, Min-Jae;Choe, Gyo-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1960-1969
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    • 1999
  • This paper presents dynamic modeling and controller design of a tracked vehicle installed with the double rod type ERSU(electro-rheological suspension unit). A 16 degree-of-freedom model for the tracked vehicle is established by Lagrangian method followed by the formulation of a new sky-ground hook controller. This controller takes account for both the ride quality and the steering stability. The weighting parameter between the two performance requirements is adopted to adjust required performance characteristics with respect to the operation conditions such as road excitation. The parameter is appropriately determined by employing a fuzzy algorithm associated with the vehicle motion. Computer simulations are undertaken in order to demonstrate the effectiveness of the proposed control system. Acceleration values at the driver's seat are analyzed under bump road profile, while frequency responses of vertical acceleration are investigated under random road excitation.

Development of HILS System for Performance Analysis of the ABS ECU for Commercial Vehicles (상용차용 ABS ECU의 성능분석을 위한 HILS 시스템 개발)

  • 황돈하;이기창;전정우;김용주;조정목;조중선
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.898-906
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    • 2002
  • Antilock Brake System (ABS) is designed to prevent wheels from being locked-up under emergency braking of a vehicle. Therefore it improves directional stability of the vehicle, shortens stopping distance, and enhances maneuvering during braking, regardless of road conditions. Hardware In-the-Loop Simulation (HILS) is an effective tool for design Performance evaluation and test of vehicle subsystems such as ABS, active suspension, and steering systems. This paper describes a HILS model for ABS/ ASR(Acceleration Slip Regulation) system applications. A fourteen degrees-of-freedom vehicle dynamics model is simulated in an alpha-chip processor board. The proposed HILS system is tested with a basic ABS control algorithm. The design and implementation of HILS system for the ABS ECU(Electronic Control Unit) development of commercial vehicle are presented. The results show that the proposed HILS system can be used to test the performance, stability, and reliability of a vehicle under braking.

Analysis on the Fire Accident of Vehicle Due to Damage of Connector and wiring on an Anti-lock Brake System(ABS) Module (ABS 모듈의 접속부 및 전원배선 손상으로 인한 차량화재 사고사례 분석)

  • Park, Nam-Kyu;Kim, Jin-Pyo;Nam, Jung-Woo;Park, Jong-Taek;Song, Jae-Yong
    • Journal of the Korean Society of Safety
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    • v.32 no.5
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    • pp.13-19
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    • 2017
  • In this paper, study of vehicle fire cases caused by connector and power wiring of anti-lock brake system(ABS) module damage is presented. The purpose of ABS module is to improve braking and steering ability under sudden stop of the vehicle by repeatedly activating and releasing the brake with electric signal via electric control unit. The electric control unit for ABS may experience incomplete contact between power line and signal line or electrical breakdown on the printed circuit board by undergoing repetitive signal change which would consequently result in electrical heat and spark, eventually leading to automotive fire. Therefore, the purpose of this paper is to provide fundamental data by analyzing connector and power wiring of ABS module damage conducive to the precise investigation on the cause of vehicle fire.