• Title/Summary/Keyword: Steelmaking

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Column Test for Evaluation on Removal Efficiency of Heavy Metal and Nutrients by Double Layered Permeable Reactive Barrier (주상실험을 통한 연속식 반응벽체에서의 복합오염물질 제거능 평가)

  • Oh, Myounghak;Kim, Yongwoo;Park, Junboum;Kwon, Osoon
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.5
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    • pp.5-11
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    • 2015
  • The double sheeted permeable reactive barrier containing two different reactive materials can be applied to remediate the groundwater contaminated by nutrients and heavy metals. In this study, in order to evaluate the removal efficiency of contaminants including ammonium, cadmium and phosphate by double layered permeable reactive barrier containing zeolite and steelmaking slag, column tests were performed. In addition, nonequilibrium reaction in column tests was analyzed by two-site nonequilibrium advection-dispersion model. Column test results showed that zeolite is effective for removal of ammonium, while steelmaking slag is effective for removal of phosphate and cadmium. The sequential reaction of zeolite and steelmaking slag gave the better removal efficiency for ammonium.

Study on the Purification of Wastewater by Superconducting HGMS for Steelmaking Industry (제철 폐수의 고구배 자기분리HGMS(High Gradient Magnetic Seperation) 처리에 관한 연구)

  • Kim, Tae-Hyung;Ha, Dong-Woo;Oh, Sang-Soo;Ha, Tae-Wook;Kim, Young-Hun;Kang, Chae-Hun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.360-360
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    • 2008
  • Steelmaking industry is widely known to use a lot of water and same amount of wastewater is generated. Although toxicity of wastewater from Steelmaking industry is low, it contains an amount of various organic materials and Fe-Oxides. It is important to recycle the wastewater because of water shortages and water pollution. In general, large-scale equipment is necessary to process the wastewater. On the other hand, superconducting high gradient magnetic separation (HGMS) system can process the wastewater in the small space. Superconducting HGMS system that had a purpose to purify the wastewater was assembled. Cryo-cooled Nb-Ti superconducting magnet was used for magnetic separator. This system can operate continuously because contaminated filters can keep on returning after cleaning. The various magnetic seeding reactions were investigated to increase the reactivity of coagulation. Filter cleaning system was developed to decrease the quantity of clean water. This research was supported by a grant from Korea Electrotechnology Research Institute, Republic of Korea.

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Mixed-Integer programming model for scheduling of steelmaking processes (철강 공정의 일정계획을 위한 혼합정수계획 모델)

  • Bok, Jin-Gwang;Lee, Dong-Yeop;Park, Seon-Won
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.6
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    • pp.714-723
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    • 1999
  • This paper presents a short-term scheduling algorithm for the operation of steelmaking processes. The scope of the problem covers refining of the hot iron transferred form a blast furnace, ladle treatment, continuous casting, hot-rolling, and coiling for the final products that should satisfy the given demand. The processing time at each unit depends on how much the batch amount is treated, and te dedicated intermediate storage with finite capacity between the units is considered. Resource constraints and initial amount of each state are incorporated into the presented scheduling model for the algorithm of on-line scheduling. We propose amixed integer linear programming (MILP) model with two objectives for the scheduling. The first is to maximize the total profit while atisfying the due date constraint for each product. And the second is to minimize the total processing time, makespan, while satisfying the demand for each product. Especially, we observe the effect of penalizing the intermediate storage and the inventory level of the final product on the scheduling results.

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The Synthesis and Hydraulic properties of Calcium Sulfo Aluminate(CSA) derived from Secondary Refining Slag. (제강 2차 정련 슬래그를 재활용한 칼슘설포알루미네이트(CSA) 합성 및 수화 특성)

  • Seo, Chang Woo;Kim, Seon-Hyo;Ko, Sang Jin;Kim, Sang Hyun;Jo, Kyu Young
    • Korean Journal of Metals and Materials
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    • v.46 no.7
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    • pp.437-442
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    • 2008
  • The synthesis and hydration of Calcium Sulfo Aluminate[$3CaO{\cdot}3Al_2O_3{\cdot}CaSO_4(C_4A_3{\overline{S}})$, CSA cement utilizing secondary steelmaking refining slags is studied for recycling the discarded steel plant wastes to meet the environmental requrations imposed on the steel industry. Raw materials of secondary refining slag, lime sludge, gypsum and bauxite were prepared to be sintered at $1,250^{\circ}C$. The sintered samples were hydrated for 1, 3 and 7 days to evaluate the mineralogical and physico-mechanical properties. The hydration products evaluated with the aid of SEM and XRD analyses confirmed the formation and the continuing growth of ettringite phase with the further hydration times, which plays a role in developing the early strength and the expansion properties of cements. The physico-mechanical properties of hydrated CSA products employing the recycled steelmaking refining slags determined in terms of compressive strength and linear expansion of hydrated products are found to be superior to those of the Ordinary Portland Cement(OPC) or the other commercial CSA cements.

Lead Exposure Status of Smelt Process Workers in Steelmaking using Scrap Iron (제강공장 고철 용해공정 근로자의 납 노출실태)

  • Gu, Dongchul;Lee, Jaehwan;Han, Areum;Kim, Hyunju;Lee, Suyeon;Yun, Soonyoung;Lee, Chae Kwan
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.23 no.2
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    • pp.164-168
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    • 2013
  • Objectives: This study was aimed at the examination of the lead exposure status of smelting process workers in steelmaking using scrap iron. Methods: The study was conducted from July to September 2012 by means of measurements taken during the smelting process, with 45 minutes set for a one-time smelting work cycle when it comes to personal air sample and area air sample. As such, daily work hours were classified into 360 minutes for measurement. The analysis of lead concentration was conducted using AAs based on the NIOSH 7300 method. Results: In the case of the personal specimens that were subjected to periodical measurement 45 minutes per one session during the smelting process, 40 out of 42 specimens measured were found to contain lead, with an average concentration level of $0.028mg/m^3$ (Max: $0.182mg/m^3$, Min: $0.005mg/m^3$, TWA-more than 50%: 4 out of 6 units). In the case of regional specimens, lead was detected in 45 out of 48 specimens measured, with an average concentration level of $0.037mg/m^3$ (Max: $0.220mg/m^3$, Min: $0.007mg/m^3$ ). In the case of regional specimens subjected to measurement using a day as the work cycle, lead was detected in 15 out of 15 specimens measured, with an average concentration level of $0.049mg/m^3$ (Max: $0.478mg/m^3$, Min: $0.005mg/m^3$ ). Conclusions: It concluded that smelting process workers in steelmaking are exposed to lead because scrap iron is used as a raw material. It is thus necessary to introduce legal management to prevent occupation-related disease in smelting process workers in steelmaking.

The Mineral Carbonation Using Steelmaking Reduction Slag (제강 환원슬래그의 광물탄산화)

  • Ryu, Kyoung-Won;Choi, Sang-Hoon
    • Economic and Environmental Geology
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    • v.50 no.1
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    • pp.27-34
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    • 2017
  • Mineral carbonation for the storage of carbon dioxide is a CCS option that provides an alternative for the more widely advocated method of geological storage in underground formation. Carbonation of magnesium- or calcium-based minerals, especially the carbonation of waste materials and industrial by-products is expanding, even though total amounts of the industrial waste are too small to substantially reduce the $CO_2$ emissions. The mineral carbonation was performed with steelmaking reduction slag as starting material. The steelmaking reduction slag dissolution experiments were conducted in the $H_2SO_4$ and $NH_4NO_3$ solution with concentration range of 0.3 to 1 M at $100^{\circ}C$ and $150^{\circ}C$. The hydrothermal treatment was performed to the starting material via a modified direct aqueous carbonation process at the same leaching temperature. The initial pH of the solution was adjusted to 12 and $CO_2$ partial pressure was 1MPa for the carbonation. The carbonation rate after extracting $Ca^^{2+}$ under $NH_4NO_3$ was higher than that under $H_2SO_4$ and the carbonation rates in 1M $NH_4NO_3$ solution at $150^{\circ}C$ was dramatically enhanced about 93%. In this condition well-faceted rhombohedral calcite, and rod or flower-shaped aragonite were appeared together in products. As the concentration of $H_2SO_4$ increased, the formation of gypsum was predominant and the carbonation rate decreased sharply. Therefore it is considered that the selection of the leaching solution which does not affect the starting material is important in the carbonation reaction.

Zirconia galvani sensor for the measurement of oxygen activity (용존산소활량 측정용 지르코니아 갈바니 센서)

  • Oh, Young-Jei
    • Journal of Sensor Science and Technology
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    • v.18 no.6
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    • pp.441-448
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    • 2009
  • Magnesia partially stabilized zirconia(Mg-PSZ) solid electrolytes for an improvement of thermal shock resistance, which is suitable for the measurement of oxygen activity in a molten steel, were prepared by post-thermal aging treatment. The steelmaking oxygen sensor elements were formed by an injection molding method, sintered at $1650^{\circ}C$, and then thermal aged ranged from 1250 to $1400^{\circ}C$. Sintered density and porosity were decreased as increasing the magnesia content in a zirconia-magnesia solid solution. Fractions of cubic phase to the synthesized Mg-PSZ solid electrolytes were ranged from 13.13 to 79.54.% after post-thermal aging treatment. Very dense microstructure without voids in the grains was obtained by the post-thermal aging process. Fine tetragonal phase crystallites precipitated on the cubic surface during post-thermal aging up to $1300^{\circ}C$ improve a thermal shock resistance and reappearance of electro motive force(EMF) curve.

Treatment of steelmaking process waste water by superconductor HGMS method (초전도 HGMS법에 의한 제철공정 폐수처리)

  • Kim Tae-Hyung;Ha Dong-Woo;Oh Sang-Soo;Ha Hong-Soo;Park Sung-Kook;Lee Sang-Gil;Noh Yu-Mi
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.3
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    • pp.41-44
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    • 2006
  • This study introduced waste water treatment method by superconducting HGMS(High Gradient Magnetic Separation). HGMS treatment method is high efficient method for various waste water, we have surveyed superconducting magnetic separation technology. We fabricated the prototypes of magnetic matrix filter consisting of stainless steel mesh, which is a core component in the magnetic separation system. In our basic preliminary experiment using HGMS, it was made clear that the fine para-magnetic particles in the wasted water obtained from steelmaking process of POSCO can be separated with high efficiency.