• Title/Summary/Keyword: Steel mill slag

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A Study on the Recycling of Molten Ladle Slag Residue into LF Process (Ladle내 잔류(殘留) 용융(熔融)슬래그의 LF 공정(工程)으로 재활용(再活用)에 관한 연구(硏究))

  • Kim, Young-Hwan;Yoo, Jung-Min;Kim, Dong-Sik;Lim, Jong-Hoon;Yang, Sung-Ho
    • Resources Recycling
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    • v.22 no.1
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    • pp.36-41
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    • 2013
  • LF slag is formed by EAF carryover slag and slag former(such as lime, dolomite) put into the ladle during the tapping molten metal. After LF process, continuous casting is started when molten steel is sent from ladle to tundish through bottom nozzle of ladle. Conventionally, remained molten slag and steel in ladle are poured into a slag port and they are transferred to a slag yard and then recycled. In this study, we investigated about recycling of molten LF slag residue(including Fe residue to reuse) which is made in steelmaking process. As a result, lime usage was decreased about 2.2~3.2 kg/steel-ton and also molten steel yield rate was increased about 0.3 ~ 0.5 percent point.

Remediation of Acid Mine Drainage from an Abandoned Coal Mine Using Steel Mill Slag, Cow Manure and Limestone (제강슬래그, 우분 및 석회석을 활용한 폐 석탄광의 산성광산배수 처리)

  • Jung Myung-Chae
    • Journal of Soil and Groundwater Environment
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    • v.10 no.3
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    • pp.16-23
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    • 2005
  • In order to remediate acid mine drainage (AMD) from the Jeongam coal mine, steel mill slag, cow manure and limestone were used. As a result of batch test, the proper amounts for treating 1 L of acid mine water from the mine were determined as 15 g of steel mill slag, 15 g of cow manure and 500 g of limestone. After feasibility test, remediation system was arranged in the order of steel mill slag tank combination of cow manure and limestone, precipitation tank and oxidation tank. During 54 days' operations, the pH values of the treated waters increased from 3.0 to 8.3 and 61 % of sulfate concentration in an initial water was decreased. In addition, the removal efficiencies for metals in the water were nearly 99.9% for Al, Fe, Zn and 92.6% for Mn. Thus, the combination of steel mill slag, cow manure and limestone can be used as neutralization 때d metal removal for acid mine drainage.

An Effective Method to Remove Toxic Material in Metal Plating Wastewater by Steel Mill Wastes (II) (도금폐수중의 유해물질 (중금속 및 시안) 처리를 위한 제철폐기물의 효율적 이용 방법 (II))

  • 현재혁;김민길;백정선;조미영
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 1998.11a
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    • pp.240-244
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    • 1998
  • This study was carried out to investigate the efficiency of steel mill slag and sludge in removing heavy metals and cyanide in metal plating wastewater. Laboratory experiments were peformed with jar tester, The tests were peformed at ambient temperature. The results of tests showed that overall rates metals removed were greater than 90 %. Metals were removed from solution as the combined effects of adsorption and precipitation in alkaline condition. The removal efficiency of cyanide by steel mill wastes was above 90 % at optimum conditions. In view of the test results and other engineering characteristics of steel mill slag and sludge, these industrial by-products from steel industry have a high potential to be used in metal plating wastewater treament and were particularly beneficial.

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Effect of Carbon Materials on the Slag Foaming in EAF Process (전기로 슬래그 포밍에 미치는 가탄재 종류의 영향)

  • Kim, Young-Hwan;Yoo, Jung-Min;Um, Hyung-Sic
    • Resources Recycling
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    • v.28 no.2
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    • pp.40-45
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    • 2019
  • During steelmaking in EAF, recycled scraps is used as a main material, melted by arc, and electricity use as a main energy. Slag foaming is an important technology for reducing electrical energy. CO gas generated by the reaction between injection carbon and (FeO), [C] and injection {$O_2$}. CO gas generated by this reaction is collected in slag, resulted in slag foaming. In general, the carbon materials used in the EAF process is anthracite and coke. This study investigated the effects of the carbon materials used on slag foaming in the steelmaking process. As a result of this study, the slag foaming height is increased by cokes rather than anthracite, and with an increase in the amount of particles samller than $500{\mu}m$. Based on these results, the application to the operation resulted in increase of slag forming height, reduction of injection carbon, and reduction of electrical energy.

A Study on the Leachability of Heavy Metals from Steel Mill Slags (제철소 Slag의 중금속 용출특성에 관한 연구)

  • 유재형;이한철
    • Journal of Environmental Science International
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    • v.1 no.1
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    • pp.89-96
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    • 1992
  • In this study , we have investigated leaching characteristics of heavy metals and alkalinity centering around steel mill slags by several extraction methods, for the purpose of risk assessment that exert influence on environment and offer of the foundation data of reuse by slags. Korean standard method, U.S.EPA Extraction Procedure, alkalinity extraction test and 9 step sequential fractionation experiment by Miller et al. were carried out for investigating teachability of steel mill slags. As a result of this experiment, heavy metals were little detected and it was considered that alkalinity does not exert a bad effect around environment in slabs with large particle size. By the result of 9 step fractionation experiment, heavy metal contents in slags were not plentiful, in addition, even comparatively plentiful contended heavy metals, for the most part, were likely to detained or bonded in silica matrix. Therefore, in case of slags with large particle size, it seems that teachability of heavy metals were next to impossible that is existed as a safety condition.

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A Study on the Reduction of Iron Oxide from Slag in the EAF Process (전기로 공정에서 슬래그 중 산화철의 환원 회수에 관한 연구)

  • Kim, Young-Hwan;Yoo, Jung-Min
    • Resources Recycling
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    • v.25 no.4
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    • pp.54-59
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    • 2016
  • EAF processed slag which contains about 20 ~ 35 weight percent FetO is poured to slag pot and cooled. If we recover Fe from molten slag by the reduction, we will improve steel yield rate and reduce slag quantity poured from the furnace. Usually, carbon is used as a reductant and slag foaming agent in the EAF process. In this experiment, after melt the metal in induction furnace and then add slag with carbon and Al dross powder as a reductant, we investigated the reduction of FetO from slag and change of Phophorus content. As the result, when we use Al dross as a reductant, recovery rate is two times more than carbon. Phosphorus pick up is less than 50ppm with reduction of EAF slag.

A Study on the Treatment of the Acid Mine Drainage using the Steel Mill Slag (제강 슬래그를 애용한 산성광산배수(AMD)의 처리에 관한 연구)

  • 권순동;김선준
    • Journal of the Korean Society of Groundwater Environment
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    • v.6 no.4
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    • pp.206-212
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    • 1999
  • In order to evaluate the applicability of steel mill slag as a AMD (Acid Mine Drainage) neutralizer and to compare capacity of slag with that of limestone lab scale experiments were conducted. The fixed treatment experiments of AMD with slag and limestone separately for 24 hours under the stagnant condition showed that slag has higher capacity of pH increase and removal of Fe. Al and other trace elements. During the 10 days continuous step experiment the pH has been maintained and any decrease in the removal capacity of Fe and Al has not bun observed. In the trace element removal experiment slag showed higher capacity for removal of Ni, Co. Cu and Zn than limestone. The removal of trace element was more effective in AMD than in distilled water that the pH was adjusted to the same level of AMD (synthetic acid solution). It means that Fe and Al in AMD adsorbed trace elements during or after precipitation as oxide forms. In the size effect experiment, the slag of the smaller size with larger specific surface area exhibited higher capacity of pH increase and removal efficiencies of Fe. Al and other trace elements.

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Removal of Aqueous Cyanide through the Utilization of Industrial By-products (산업부산물(제강 Sludge, 제강 Slag)을 이용한 시안 흡착 제거)

  • 이정원;현재혁;조재범
    • Journal of Korea Soil Environment Society
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    • v.3 no.2
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    • pp.89-99
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    • 1998
  • Sorption of the aqueous cyanide onto steel mill sludge and steel mill slag, both of which are the by-products from the converter furnace, was studied. In the study, the influence of temperature, activation energy, concentration and pH on sorption of cyanide was investigated. Three different temperature($25^{\circ}C$ > $37^{\circ}C$> $50^{\circ}C$) was chosen to represent that of landfill leachate. Initial concentration was 1 mg/$\ell$ 5 mg/$\ell$, 10 mg/$\ell$, and 20 mg/$\ell$. In addition, pH was set to three different level, that is, 3, 7, and 11 respectively. As the result of batch mode experiment for cyanide adsorption, the removal rate was found to be proportional to the initial concentration of cyanide. The order of removal rate was 20 mg/$\ell$> 10 mg/$\ell$> 5 mg/$\ell$> 1 mg/$\ell$. Similarly the influence of pH was proportional because of the change in solubility of cyanide. The order of removal rate was pH 11 > pH 7 > pH 3. As the temperature increased, so did the removal rate. The reaction was endothermic and the value of activation energy(Ea) was 127.93 J/mole and 59.44 J/mole respectively at 1 mg/ιand 20 mg/ιof initial concentration. From the experiment, it can be postulated that the capability of steel mill by-products to attenuate aqueous cyanide is enough to be used as substitute for clay liner of landfill site in the aspect of pollutant removal.

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Preparation of Slow-Release Potassium Silicate Fertilizer Using Converter Slag (전로(轉爐)슬래그를 활용(活用)한 완효성(緩效性) 칼리 비료(肥料)의 제조(製造) 특성(特性))

  • Yang, Yeong-Ho;Kim, Young-Hwan;Ko, In-Yong
    • Resources Recycling
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    • v.16 no.4
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    • pp.10-16
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    • 2007
  • As a basic study for reusing converter slag as slow-release potassium fertilizer by a sintering process, powdery converter slag and reagent grade $SiO_2\;and\;K_2CO_3$ were mixed with ball mill above 24 hours and sintered at $900^{\circ}C{\sim}1000^{\circ}C\;for\;10{\sim}60$ min. Basicity of the mixed powder was controlled to 0.7, 1.0 and 1.4 and content of $K_2O$ was fixed with 22 mass%. After sintering, property of the potassium fertilizer was investigated with X-ray diffraction pattern and ICP analysis. Also effects of basicity, sintering temperature and time on the making slow-release potassium fertilizer was investigated. Water solubility of KBO in sample were decreased with sintering time, temperature and decreased with basicity. Citric acid solubility of $K_2O$ were increased with basicity and decreased with sintering temperature.

Effect of Non-Metallic Inclusions and Hot Rolling Process Parameters on Hydrogen Induced Cracking of Linepipe Steels (라인파이프 강재의 수소유기균열에 미치는 열간압연 공정변수의 영향)

  • Koh, Seong Ung;Jung, Hwan Gyo;Kang, Ki Bong
    • Korean Journal of Metals and Materials
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    • v.46 no.4
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    • pp.257-266
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    • 2008
  • AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.