• Title/Summary/Keyword: Steel facility

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Design of Pull Box Members on the Landing Pier Using Finite Element Analysis of a Steel Plate (강재 플레이트 유한요소해석을 이용한 잔교 상부의 풀 박스 부재의 선정)

  • Kim, Sungwon;Hong, Hyemin;Han, Taek Hee;Seo, Seung Nam
    • Journal of Coastal Disaster Prevention
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    • v.4 no.3
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    • pp.111-118
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    • 2017
  • In this study, pull box members were designed by finite element analysis of a steel plate covering a pull box to secure its safety on the landing pier dedicated to the large research survey ship. It was assumed that the maximum load is due to the 250 tonf class crane used for unloading work when the working environment in the upper part of the landing pier was considered. The safety of the pull box was evaluated by the comparison between the yield strength of the steel plate and the result of stress analysis on the steel plate due to the crane load. It was found that the stress at the plate from the crane load exceeded the yield strength of the steel(205MPa) when the upper part of the pull box was protected by a $1950{\times}1950mm$ steel plate cover. In order to compensate for this, a concrete filled steel tube(CFT) column with a diameter of 150 mm and a steel thickness of 10 mm was reinforced at the center of the plate, and the finite element analysis was carried out. However, the maximum stress at the steel plate was higher than the yield strength of the steel in some load cases so that it was tried to find appropriate thickness of the steel plate and diameter of the CFT columns. Finally, the analysis results showed that the safety of the pull box was secured when the thickness of the steel plate and the diameter of the CFT column were increased to 30mm and 180mm, respectively.

A STUDY ON THE LIFE-CYCLE FOR SELECTING A GRATING

  • Yun-Sik Kim;Dong-Wan Kang;Taehoon Hong;Chang-Taek Hyun
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1189-1194
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    • 2009
  • A gutter-shaped U grating is a facility that is installed at the sides of a road to provide pedestrians with a rainwater-free road. The previous studies on this facility focused mainly on the progress of the efforts that are being made to improve its performance and interception efficiency so as to prevent damages in regional areas due to the heavy rains caused by climate change. The studies on its maintenance, however, are still inadequate. Therefore, this study was conducted to analyze and compare the life cycle costs and performance evaluations of the steel and magic gratings, which are installed in apartments. The results of the study show that the replacement period and rate of gratings differ depending on where they are installed. The initial capital investment cost of a magic grating installed at a road where many vehicles pass is quite high, but in terms of its maintenance and entire-life-cycle costs, its total expenses are lower than those of a steel grating. The results of this study are expected to serve as preliminary data for the selection of an adequate grating that is suitable for particular places in the design phase of construction projects.

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Development of Treatment Facilities for Swinery Wastewater Using Steel-making Slag (제강슬래그를 이용한 돈사폐수 처리 시설 개발)

  • 이건주;이종은;김순영;김태희;백승철
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.127-133
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    • 2000
  • The incomplete treatment of the swinery wastewater is one of the major factors of the river contamination resulting from an eutrophication. Even through many treatments were considered to reduce the contamination of the river by the swinery wastewater, the most effective treatment was not developed yet. Therefore, this project was focused on the development of the treatment that was a low cost and a high efficiency using a steel-making slag. The swinery wastewater was passed through a U-type tube packing the slag in the laboratory. And the swinery wastewater was cleaned effectively in the laboratory experiment. Based on these laboratory results, the treatment facility in a stock farm was constructed to confirm the effect of slag on the first-treated swinery wastewater. After the treatment of the first-treated swinery wastewater through the slag, the water quality of the river was improved and the biodiversity was increased.

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A Study on the Relief of Shell Wall Thinning around the Extraction Nozzle of Low Pressure Feedwater Heater (저압 급수가열기 추기노즐 주변 동체의 감육 완화에 관한 연구)

  • Seo, Hyuk-Ki;Park, Sang-Hun;Kim, Hyung-Jun;Kim, Kyung-Hoon;Hwang, Kyeong-Mo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2631-2636
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    • 2008
  • The most components and piping of the secondary side of domestic nuclear power plants were manufactured carbon-steel and low-alloy steel. Flow accelerated corrosion leads to wall thinning (metal loss) of carbon steel components and piping exposed to the flowing water or wet steam of high temperature, pressure, and velocity. The feedwater heaters of many nuclear power plants have recently experienced sever wall thinning damage, which increases as operating time progress. Several nuclear power plants in Korea have also experienced wall thinning damage in the shell wall around the impingement baffle. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the experimental results based on down-scaled experimental facility. The experiments were performed based on several types of impingement baffle plates which are installed in low pressure feedwater heater.

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A Study on Corrosion Properties of Reinforced Concrete Structures in Subsurface Environment (지중 환경하에서의 철근콘크리트 구조물의 부식 특성 연구)

  • Kwon, Ki-jung;Jung, Haeryong;Park, Joo-Wan
    • The Journal of Engineering Geology
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    • v.26 no.1
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    • pp.79-85
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    • 2016
  • A concrete silo plays an important role in subsurface low- and intermediate-level waste facilities (LILW) by limiting the release of radionuclides from the silo geosphere. However, due to several physical and chemical processes the performance of the concrete structure decreases over time and consequently the concrete loses its effectiveness as a barrier against groundwater inflow and the release of radionuclides. Although a number of processes are responsible for degradation of the silo concrete, it is determined that the main cause is corrosion of the reinforcing steel. Therefore, the time it takes for the silo concrete to fail is calculated based on two factors: the initiation time of corrosion, defined as the time it takes for chloride ions to penetrate through the concrete cover, and the propagation time of corrosion. This paper aims to estimate the time taken for concrete to fail in a LILW disposal facility. Based on the United States Department of Energy (DOE) approach, which indicates that concrete fails completely once 50% of the volume of the reinforcing steel corrodes, the corrosion propagation time is calculated to be 640 years, which is the time it takes for corrosion to penetrate 0.640 cm into the reinforcing steel. In addition to the corrosion propagation time, a diffusion equation is used to calculate the initiation time of corrosion, yielding a time of 1284 years, which post-dates the closure time of the LILW disposal facility if we also consider the 640 years of corrosion propagation. The electrochemical conditions of the passive rebar surface were modified using an acceleration method. This is a useful approach because it can reduce the test time significantly by accelerating the transport of chlorides. Using instrumental analysis, the physicochemical properties of corrosion products were determined, thereby confirming that corrosion occurred, although we did not observe significant cracks in, or expansion of, the concrete. These results are consistent with those of Smartet al., 2006 who reported that corrosion products are easily compressed, meaning that cracks cannot be discerned by eye. Therefore, it is worth noting that rebar corrosion does not strongly influence the hydraulic conductivity of the concrete.

Microstructural Realization of SD400 Rebar by Developing Tempcore Simulation Apparatus (템프코어 냉각모사 장치 개발을 통한 SD400 철근 미세조직 구현)

  • Park, Chun Su;Yi, Hyang Jun;Bae, Seh Wook;Kim, Gil-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.543-547
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    • 2015
  • The cooling process referred to as Tempcore has been applied to produce a high-strength rebar. Excellent rebar with strength and weldability can be manufactured from mild steel without the addition of alloying elements by using the Tempcore process. However, there are limitations to evaluating the effect of various chemical compositions and cooling conditions within a site facility. In this study, we developed an apparatus to simulate the Tempcore process and obtained microstructures with a hardened surface layer, an intermediate region and a soft inner core. The experimental apparatus has been equipped with a cooler set that is the same as the site facility and consists of a pump line that supplies pressure of 12-13 bar and flow rate of up to $50m^3/h$. In accordance with the simulation result of steel grade SD400 that requires more than 400 MPa of yield strength, both the hardened area ratio and the hardness with respect to each cooling depth were found to agree well with the product.

Design of High Strength Underground FRP Septic Tank Stiffened by Circular Steel Pipe (원형강관으로 보강된 지중매립형 FRP 개인하수 처리시설의 설계)

  • Cho, Kwang Je;Kim, Sung Bo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.3A
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    • pp.171-181
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    • 2012
  • The design of high strength underground septic tank stiffened by steel pipe is presented and the ultimate behavior is investigated according to the full scale experiments for three types of specimens. The limitation of the current design specification are pointed out and the general design procedure of private sewage treatment facility are newly developed considering thickness of FRP shell, types of steel pipe stiffer and diaphragm wall. The direct tensile and bending test for FRP material of septic tank were performed. The increase effect of ultimate strength due to the circular steel pipe are investigated by the full scale field test and compared with the results by the finite element analysis.

Thermal aging of Gr. 91 steel in supercritical thermal plant and its effect on structural integrity at elevated temperature

  • Min-Gu Won;Si-Hwa Jeong;Nam-Su Huh;Woo-Gon Kim;Hyeong-Yeon Lee
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.1-8
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    • 2024
  • In this study, the influence of thermal aging on structural integrity is investigated for Gr. 91 steel. A commercial grade Gr. 91 steel is used for the virgin material, and service-exposed Gr. 91 steel is sampled from a steam pipe of a super critical plant. Time versus creep strain curves are obtained through creep tests with various stress levels at 600 ℃ for the virgin and service-exposed Gr. 91 steels, respectively. Based on the creep test results, the improved Omega model is characterized for describing the total creep strain curve for both Gr. 91 steels. The proposed parameters for creep deformation model are used for predicting the steady-state creep strain rate, creep rupture curve, and stress relaxation. Creep-fatigue damage is evaluated for the intermediate heat exchanger (IHX) in a large-scale sodium test facility of STELLA-2 by using creep deformation model with proposed creep parameters and creep rupture curve for both Gr. 91 steels. Based on the comparison results of creep fatigue damage for the virgin and service-exposed Gr. 91 steels, the thermal aging effect has been shown to be significant.

Effect of Cr content on the FAC of pipe material at 150℃ (150℃에서 원전 2차측 배관재료의 Cr함량에 따른 유체가속부식 특성)

  • Park, Tae Jun;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.12 no.6
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    • pp.274-279
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    • 2013
  • Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. During the FAC, a protective oxide layer on carbon steel dissolves into flowing water leading to a thinning of the oxide layer and accelerating corrosion of base material. As a result, severe failures may occur in the piping and equipment of NPPs. Effect of alloying elements on FAC of pipe materials was studied with rotating cylinder FAC test facility at $150^{\circ}C$ and at flow velocity of 4m/s. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO) and temperature. Test solution was the demineralized water, and DO concentration was less than 1 ppb. Surface appearance of A 106 Gr. B which is used widely in secondary pipe in NPPs showed orange peel appearance, typical appearance of FAC. The materials with Cr content higher than 0.17wt.% showed pit. The pit is thought to early degradation mode of FAC. The corrosion product within the pit was enriched with Cr, Mo, Cu, Ni and S. But S was not detected in SA336 F22V with 2.25wt.% Cr. The enrichment of Cr and Mo seemed to be related with low, solubility of Cr and Mo compared to Fe. Measured FAC rate was compared with Ducreaux's relationship and showed slightly lower FAC rate than Ducreaux's relationship.

A Study on the Cost Analysis of risk facilities using e-Consequence Analysis - Focusing Steel pipe Industry (e-CA(e-Consequence Analysis)를 활용한 위험설비의 비용 분석에 관한 연구 : 강관제조업 사례를 중심으로)

  • Kwon, Hyeok Min;Hwang, Yong Woo;Lee, Ik Mo;Chun, Young Woo;Choi, Young Hun
    • Journal of the Korea Safety Management & Science
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    • v.20 no.3
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    • pp.27-36
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    • 2018
  • The steel pipe manufacturing industry deals with facilities and materials. Especially thermal facilities are close to vapor cloud explosion (VCE) and may cause secondary damage to facilities because they deal with corrosive substances such as hydrofluoric acid, sulfuric acid and acid, fire, explosion, leakage etc. It is in danger. In this study, hazard identification method was conducted using HAZOP techniques and quantitative risk analysis was conducted using e-CA, a program that supports accident impact analysis. Equipment in the influence range of ERPG - 3 was determined to be a facility requiring replacement. It was decided that neutralization is necessary using slaked lime. Based on the cost of loss, We presented the proper replacement which is the timing of the dangerous facility. As a result, It was ideal to replace the facilities with 20 years of heat treatment facilities, one year of hydrofluoric acid storage tank, 20 years of sulfuric acid storage tank, and 5 years of hydrochloric acid storage tank.