• Title/Summary/Keyword: Steel Strip

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Investigation of cure cycle for co-cured metal/composite hybrid structures without fabricating thermal residual stress (동시경화 하이브리드 금속/복합재료 구조물의 제조 잔류 열응력 제거를 위한 경화사이클에 관한 연구)

  • Kim Hak Sung;Park Sang Wook;Lee Dai Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.83-87
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    • 2004
  • In this work, the cure cycle of co-cured metal/composite structure was investigated to decrease fabricating thermal residual stresses between the metal and the composite material. DSC (Differential scanning calorimetry) experiment and static lap shear test of co-cured aluminum/composite double lap joint as well as the curvature experiment of co-cured steel/composite strip were performed to investigate the effect of curing cycle on the thermal residual stress of co-cured hybrid structures. From the experiments, it was found that post curing method after abrupt cooling of co-cured aluminum/composite hybrid structure at certain point of degree of cure during curing process could eliminate fabricating the thermal residual stresses.

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Fabrication of Bending Actuator for Micro Active Catheter (초소형 작동형 내시경용 Bending 액츄에이터의 제작)

  • Lee, Kwang-Ho;Lee, Seung-Ki
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.615-617
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    • 1997
  • This paper reports experimental results on the fabrication and analysis of millimeter-sized bending actuators for active catheter by use of the shape memory alloy spring and the flexible beam. The major components of micro actuator are shape memory alloy spring, stainless steel strip and two acryl links. The micro actuator with the diameter of 2.0 mm and the length of 25 mm has been fabricated and characterized for the possible application to the micro active catheters. The measured maximum angle is $60^{\circ}$ and the response time is 5 sec.

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Prediction of Edge-cracking Generation in Cold Rolling (냉간압연에서 Edge-cracking 발생 예측에 관한 연구)

  • Son, Y.K.;Lee, S.H.;Lee, J.B.;Lee, S.J.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.117-120
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    • 2009
  • The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

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A Study on the Structural Behavior of Welded Box Columns (강제 교각의 거동에 관한 연구)

  • 김인한;손용석;엄진호;송준엽;권영봉
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.10a
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    • pp.87-94
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    • 1999
  • The structural behavior of welded steel box columns subjected to axial compression and combined load of axial and horizontal load is described. The nonlinear stress-strain relation of the material and residual stress resulted from welds were included in the analysis. Inelastic buckling analysis of hollow rectangular sections of various width-thickness and slenderness ratios was carried out using the semi-analytical and spline finite strip method to investigate the local and global bucking stress and mode interaction. The buckling stress was compared with test results and design curves. Post-buckling behavior was traced by the finite element program(ADINA) and compared with experimental results. The comparison showed that the ultimate stress can be used for the design purpose.

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Durability of Nozzle Materials for Strip Casting of Amorphous Alloys (비정질합금 박판 제조용 노즐 재료의 내구성평가)

  • Kang, Bok-Hyun;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.31 no.5
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    • pp.267-273
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    • 2011
  • Erosion and thermal shock resistance of several refractory materials have been investigated, which are expected to be used as nozzles in a planar flow casting equipment for amorphous alloys. The test was conducted on five materials; graphite, boron nitride, fused silica, alumina and zirconia. Test specimens were preheated and dipped into the melt of carbon steel and amorphous alloys. Some test specimens were rotated to develop high erosion and to shorten the test periods. Fused silica and boron nitride specimens showed the excellent erosion and thermal shock resistance irrespective of the kind of melt and melting atmosphere.

Rolling Force Prediction in Cold rolling Mill using Neural Networks (신경망을 이용한 냉연 압하력 예측)

  • Cho, Yong-Jung;Cho, Sung-Zoon
    • IE interfaces
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    • v.9 no.3
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    • pp.298-305
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    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. Most of rolling processes use mathematical models to predict rolling force which is very important to decide the resultant thickness of a coil. In general, these mathematical models are not flexible for variant coil types and cannot handle various elements which is practically important to decide accurate rolling force. A corrective neural network is proposed to improve the accuracy of rolling force prediction. Additional variables-composition of the coil, coiling temperature and working roll parameters-are fed to the network. The model uses an MLP with BP to predict a corrective coefficient. The test results using 1,586 process data collected at POSCO in early 1995 show that the proposed model reduced the prediction error by 30% on average.

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Stability of tow-steered curved panels with geometrical defects using higher order FSM

  • Fazilati, Jamshid
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.25-37
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    • 2018
  • For the first time, the parametric instability characteristics of tow-steered variable stiffness composite laminated (VSCL) cylindrical panels is investigated using B-spline finite strip method (FSM). The panel is considered containing geometrical defects including cutout and delamination. The material properties are assumed to vary along the panel axial length of any lamina according to a linear fiber-orientation variation. A uniformly distributed inplane longitudinal loading varies harmoni-cally with time is considered. The instability load frequency regions corresponding to the assumed in-plane parametric load-ing is derived using the Bolotin's first order approximation through an energy approach. In order to demonstrate the capabili-ties of the developed formulation in predicting stability behavior of the thin-walled VSCL structures, some representative results are obtained and compared with those in the literature wherever available. It is shown that the B-spline FSM is a proper tool for extracting the stability boundaries of perforated delaminated VSCL panels.

Classification of Surface Defects on Cold Rolled Strips by Probabilistic Neural Networks (확률신경회로망에 의한 냉연 강판 표면결함의 분류)

  • Song, S.J.;Kim, H.J.;Choi, S.H.;Lee, J.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.3
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    • pp.162-173
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    • 1997
  • Automatic on-line surface inspection systems have been applied for monitoring a quality of steel strip surfaces. One of the important issues in this application is the performance of on-line defect classifiers. Rule-based classification table methods which are conventionally used for this purpose have been suffered from their low performances. In this work, probabilistic neural networks and the enhanced classification tables which are newly proposed here are applied as alternative on-line classifiers to identify types of surface defects on cold rolled strips. Probabilistic neural networks have shown very excellent performance for classification of surface defects.

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Development of Single-Frame PIV Velocity Field Measurement Technique Using a High Resolution CCD Camera (고해상도 CCD카메라를 이용한 Single-Frame PIV 속도장 측정기법 개발)

  • Lee, Sang-Joon;Shin, Dae-Sig
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.21-28
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    • 2000
  • Although commercial PIV systems have been widely used for the non-intrusive velocity field measurement of fluid flows, they are still under development and have considerable room for improvement. In this study, a single-frame double-exposure PIV system using a high-resolution CCD camera was developed. A pulsed Nd:Yag laser and high-resolution CCD camera were synchronized by a home-made control circuit. In order to resolve the directional ambiguity problem encountered in the single-frame PIV technique, the second particle image was genuinely shifted in the CCD sensor array during the time interval dt. The velocity vector field was determined by calculating the displacement vector at each interrogation window using cross-correlation with 50% overlapping. In order to check the effect of spatial resolution of CCD camera on the accuracy of PIV velocity field measurement, the developed PIV system with three different resolution modes of the CCD camera (512 ${\times}$ 512, lK ${\times}$ IK, 2K ${\times}$ 2K) was applied to a turbulent flow which simulate the Zn plating process of a steel strip. The experimental model consists of a snout and a moving belt. Aluminum flakes about $1{\mu}m$ diameter were used as scattering particles for the liquid flow in the zinc pot and the gas flow above the zinc surface was seeded with atomized olive oil with an average diameter of 1-$3{\mu}m$. Velocity field measurements were carried out at the strip speed $V_s$=1.0 m/s. The 2K ${\times}$ 2K high-resolution PIV technique was significantly superior compared to the smaller pixel resolution PIV system. For the cases of 512 ${\times}$ 512 and 1K ${\times}$ 1K pixel resolution PIV system, it was difficult to get accurate flow structure of viscous flow near the wall and small vortex structure in the region of large velocity gradient.

Online Automatic Gauge Controller Tuning Method by using Neuro-Fuzzy Model in a Hot Rolling Plant

  • Choi, Sung-Hoo;Lee, Young-Kow;Kim, Sang-Woo;Hong, Sung-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1539-1544
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    • 2005
  • The gauge control of the fishing mill is very important because more and more accurately sized hot rolled coils are demanded by customers recently. Because the mill constant and the plasticity coefficient vary with the specifications of the mill, the classification of steel, the strip width, the strip thickness and the slab temperature, the variation of these parameters should be considered in the automatic gauge control system(AGC). Generally, the AGC gain is used to minimize the effect of the uncertain parameters. In a practical field, operators set the AGC gain as a constant value calculated by FSU (Finishing-mill Set-Up model) and it is not changed during the operating time. In this paper, the thickness data signals that occupy different frequency bands are respectively extracted by adaptive filters and then the main cause of the thickness variation is analyzed. Additionally, the AGC gain is adaptively tuned to reduce this variation using the online tuning model. Especially ANFIS(Adaptive-Neuro-based Fuzzy Interface System) which unifies both fuzzy logics and neural networks, is used for this gain adjustment system because fuzzy logics use the professionals' experiences about the uncertainty and the nonlinearity of the system. Simulation is performed by using POSCO's data and the results show that proposed on-line gain adjustment algorithm has a good performance.

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