• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 2005.10a
• /
• pp.10-26
• /
• 2005

In our model, we keep inventory to satisfy uncertain demands which arrives irregularly. In this situation, we have additional two constraints. First, we need to have certain amount of order consolidation (consolidation constraint) for the orders to replenish the inventory because of production or purchase constraint. And also, if we order at a certain date which was set by administrative convenience, we have amount constraint to order the consolidated order demands (capacity constraint). We showed this variant inventory policy is needed in steel industry and note that there will be possible similar case in industry. To deal with this case, we invented a variant replenishment policy and show this policy is superior to other possible polices in the consolidation constraint case by extensive simulation. And we derive a combined solution method for dealing with the capacity constraints in addition to the consolidation constraints. For this, we suggest a combined solution method of integer programming and simulation.

• Journal of Korea Technology Innovation Society
• /
• v.4 no.3
• /
• pp.369-382
• /
• 2001

In this research, the world top steel companies' technical changes were measured by the nonparametric Malmquist index. Steel industry's production frontier which was composed of multiple inputs and multiple outputs was defined by using real data of the companies from 1986 to 1998, and then the variability of technical progress(or regress) was analyzed during that period. The dynamics of individual steel companies\` technical changes, periodical technical changes, and each country's technical chanties were explained. A matrix which was based on technical chanties, technical efficiency changes, and scale efficiency changes was designed to assist to find out current position and In build up future strategies. This research results will be an valuable input to the early stage of formulating competitive strategy because the technical core capability is an important source of the each companies's competitiveness.

• Structural Engineering and Mechanics
• /
• v.24 no.1
• /
• pp.63-89
• /
• 2006

Geometric imperfections have an important influence on the buckling response of structural components. This paper describes an experimental technique for determining imperfections in long (5.7 m) structural members using a series of overlapping measurements. Measurements were performed on 31 austenitic stainless steel sections formed from three different production routes: hot-rolling, cold-rolling and press-braking. Spectral analysis was carried out on the imperfections to obtain information on the periodic nature of the profiles. Two series were used to model the profile firstly the orthogonal cosine and sine functions in a classic Fourier transform and secondly a half sine series. Results were compared to the relevant tolerance standards. Simple predictive tools for both local and global imperfections have been developed to enable representative geometric imperfections to be incorporated into numerical models and design methods.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2014.05a
• /
• pp.110-111
• /
• 2014

Amount of slag which is a recycled aggregate that be produced as a industrial by-product from steel production process is increasing. But there is few suggestions for usage of slag except for shaft furnace slag and studies for utilizing this are lacked. In this study, it reviews flow characteristics according to replacement ratio of rapid cooling steelmaking slag from the perspective of rheology. Replacement ratio of ps ball is used by replacing 40, 45, 50% for each binder mass.

• Proceedings of the KWS Conference
• /
• 2006.05a
• /
• pp.133-134
• /
• 2006

The welding consumables which are able to be applied in shipbuilding is decided in accordance with base materials. The class societies regulate that 3Y grade welding consumables have to be used for E(H) grade steel. Welding consumables with about 1.5% Ni contents in the deposited metal have been using to weld E(H) grade steel in domestic shipbuilding companies. It was inevitable to obtain impact property of weldment at low temperature. However, when the welding consumables are used in production, there are two kinds of problems-bad workability & cost-up of welding consumables. Therefore development of Ni free welding consumables for E(H) grade steel are required & this paper will introduce the development of Ni free 4Y grade FCW.

• Proceedings of the Korea Concrete Institute Conference
• /
• 1996.04a
• /
• pp.370-375
• /
• 1996

This paper presents a series of tests to produce the high quality concrete to be filled inside the steel tube columns. This concrete filled steel tube system requires not only the high strength, but also the high flowable concrete. Laboratory test has been performed to clarify the material characteristics and to produce the optimal mix design proportion. Full-scale site mock-up test has been then carried out to simulate the actual construction conditions including the production of concrete at the remicon batch plant, transportation to the construction site, proper workability and man-power required.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.04a
• /
• pp.111-114
• /
• 2009

Production of rolled steel has been growing partly supported by the advancement of rolls and rolling mills. Aiming at the further improvement in roll performance, various new techniques such as centrifugal casting, double poured casting cast steel, special build-up making, etc. have been introduced in the field of roll manufacture in these several years. The present paper describes the development of horizontal cast rolls(sleeve and indefinite chilled roll) made by Hyundai Steel and the results of mill tests. The developed roils are contributing the improvement of final products.

• Journal of Welding and Joining
• /
• v.11 no.1
• /
• pp.21-32
• /
• 1993

A cracking failure of a austenitic stainless steel elbow in a naphtha cracking line in a petrochenmical plant occurred, resulting in leakage of organic compound flowing inside the elbow. Due to the failure, emergency shutdown of the plant was enforced to repair the troubled part of the line. The repair cost as well as production loss during the unscheduled plant shutdown has cost the company a great amount of financial loss. In this studies, a failure analysis of the cracked elbow was performed using NDT, chemical analysis, microstructural analysis including optical microscopy as well as scanning electron microscopy with EPMA, mechanical testings such as tensile testing, hardness testing and Charphy impact test fractography. The results indicated that several problems such as a welding defect and presence of a detrimental phase which was found to be relate to improper postforming heat treatment process was identified and the failure was concluded to be due to a low temperature embrittlement of the defect-containing elbows.

• Journal of the Korea Safety Management & Science
• /
• v.18 no.2
• /
• pp.109-118
• /
• 2016

IPS(Ideal Production System) is a strategic cost management establishing ideal target cost, innovating cost structure and reduction. However, IPS was commonly used in assembly industry acquiring components and using them to assemble vehicles etc. Applying IPS to steel industry is a new try and not easy because cost elements in flow manufacturing are clustered and obfuscated in a complicated way. This paper proposes ICM (Ideal Cost Management) method adaptive to steel industry. One of the biggest advantages is that ICM could classify and categorize costs in detail according to accounts and manufacturing machines. Based on ICM information, steps of extracting and maximizing ideas are followed effectively. From 2013, ICM was applied successfully to POSCO Pohang Steel Works 38 factories.

• Journal of Welding and Joining
• /
• v.29 no.5
• /
• pp.58-62
• /
• 2011

Stainless steels are alloy steels with a nominal chromium content of at least 11 percent, with other alloy additions. The stainlessness and corrosion resistance of these alloy steels are attributed to the presence of a passive oxide film on the surface. When exposed to conditions like Resistance Spot Welding (RSW) process that remove the passive oxide film, stainless steels are subject to corrosive attack. And exposure to elevated temperatures causes oxidation (discoloration) of areas around indentation in Spot welding. In this paper, deal with the effect of shielding gas (Ar) preventing the corrosion, oxidation of stainless steel. And find the optimal shielding gas flow rate. In addition, suggest effective purging method for direct/indirect spot welding process.