• Title/Summary/Keyword: Steel Product

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Evaluation of Flow Accelerated Corrosion of Carbon Steel with Rotating Cylinder (Rotating cylinder를 이용한 탄소강의 유동가속부식 평가)

  • Park, Tae Jun;Lee, Eun Hee;Kim, Kyung Mo;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.257-262
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    • 2012
  • Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. Rotating cylinder FAC test facility was designed and fabricated and then performance of the facility was evaluated. The facility is very simple in design and economic in fabrication and can be used in material and chemistry screening test. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO), and temperature. Fluid velocity is controlled with rotating speed of the cylinder with a test specimen. FAC test of SA106 Gr. B carbon steel under 4 m/s flow velocity was performed with the rotating cylinder at DO concentration of less than 1 ppb and of 1.3 ppm. Also a corrosion test of the carbon steel at static condition, that is at zero fluid velocity, of test specimen and solution was performed at pH from 8 to 10 for comparison with the FAC data. For corrosion test in static condition, the amount of non adherent corrosion product was almost constant at pH ranging from 8 to 10. But adherent corrosion product decreased with increasing pH. This trend is consistent with decrease of Fe solubility with an increase in pH. For FAC test with rotating cylinder FAC test facility, the amount of non adherent corrosion product was also almost same for both DO concentrations. The rotating cylinder FAC test facility will be further improved by redesigning rotating cylinder and FAC specimen geometry for future work.

Basic study of algorithm for steel quantity analysis of composite precast concrete members (합성 PC 부재의 철골 물량산출 알고리즘 기초연구)

  • Kim, Gyeongju;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.96-97
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    • 2014
  • Green Frame is a column-beam structure built by steel frame joints embedded in the columns and beams. Here, the steel frame embedded in the columns and beams is not a standardized product, instead it needs to be order-produced. The quantity for each steel frame size should be calculated to estimate the quantity of steel frames to be manufactured. However, it is highly time-consuming and requires a lot of effort in calculating the quantity of steel frames, for there are a wide range of steel frame types that are embedded in the columns and beams. To solve this problem, the study proposes an algorithm for calculation of the amount of steel frames with ease and promptness. When a program is developed using the algorithm proposed in the study in connection to the information on precast concrete members prepared in the design phase, it is anticipated that the manpower required as well as the manufacturing time will be decreased.

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Environment Emission and Material Flow Analysis of Chromium in Korea

  • Shin, Dong-won;Kim, Jeong-gon
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.187-196
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    • 2015
  • With the stabilization of Korea's industrialization, it has become interested in the efficient use of rare metals, climate change and industrial environment and safety etc. It is thus making efforts to implement economic policies that address such issues. Therefore it is necessary to understand the demand, supply and use of metal materials. Since 2010, the Korean government has developed the integrated material flow methodology and has been trying to examine the demand, supply and use of metal materials. In 2013, the Korean government surveyed the material flow of chromium. Material flow analysis and environment emission of chromium were investigated 8 steps; (1) raw material, (2) first process, (3) Intermediate product, (4) End product, (5) Use/accumulation, (6) Collection, (7) Recycling, (8) Disposal. Chromium was used for stainless steel, alloy steel, coated sheets, refractory material and coating materials. Recycling was done mainly in use of stainless steel scrap. To ensure efficient use of chromium, process improvement is required to reduce the scrap in the intermediate product stage. In the process of producing of the products using chromium, it was confirmed that chromium was exposed to the environment. It requires more attention and protection against environment emission of chromium.

Effects of Surface Roughness on Atmospheric Corrosion of Galvanized Steel Sheets (아연도금 강판의 대기부식에 미치는 표면 거칠기의 영향)

  • 안진호;강성군;장세기
    • Journal of the Korean institute of surface engineering
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    • v.31 no.6
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    • pp.307-316
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    • 1998
  • The effects of surface roughness on chromate conversion coating and the corrosion behavior of galvanized steel sheets were investigated. Surface roughness was differently given to the galvanized steel sheets tested and these were then chromated. Accelerated corrosion test was conducted under the condition of $30^{\circ}C$, 90%RH with flowing 200ppm $SO_2$ gas. The galvanized steels were also exposed to urban environment for 5 weeks. The corrosion rates were measured by weight gain method. The distribution of chromate film and corrosion product on the coating were examined which SEM/EDS. The chromate film formed preferentially at the convex sites rather than at the concave sites on the surface. The corrosion products were found at the concave sites where the chromate film formed rarely. The corrosion product on the coating were found at the concave sites where the chromate film formed rarely. The corrosion rates increased slightly with the surface roughness in accelerated corrosion test but significantly in field test.

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A Study on the Improvement of Drawing Limit in Stainless Butt Products using Warm Deep Drawing Process (온간 성형법을 이용한 스테인리스 버트 제품의 성형한계 향상에 관한 연구)

  • 김승수;나경환;김종호;한창수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.203-210
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    • 1995
  • The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

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Investigation of Springback Behavior of DP780 Steel Sheets after the U-bending Process (U-bending에서의 DP780 강판의 스프링백 거동 연구)

  • Choi, M.K.;Huh, H.
    • Transactions of Materials Processing
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    • v.21 no.6
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    • pp.384-388
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    • 2012
  • Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

Magnetic Shielding Effectiveness Measurement of Magnetic Steel Sheets in ELF Range

  • Yeon, Kyo-Heum;Son, Derac;Park, Eon-Byeong;Lee, Jae-Young;Do, Kyung-Hwan;Park, Jae-Seg
    • Journal of Magnetics
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    • v.13 no.4
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    • pp.173-176
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    • 2008
  • In this study, a new kind of instrument for measuring the magnetic shielding effectiveness (MSE) was developed using a double yoke; one a magnetizing yoke and the other a sensing yoke. Using the developed instrument, the MSE could be measured for a steel sheet specimen in the ELF range, where the magnetic permeability contributes to the MSE at low frequencies and eddy currents contributes to the MSE high frequencies with < 0.1 dB reproducibility. The developed measuring method can be applied to quality control in a steel sheet company producing EMI/EMC shielding materials.

FASTMET$\circledR$ Process for Steel Mill Waste Recycling

  • Tanaka, Hidetoshi;Harada, Takao;Sugitatsu, Hiroshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.387-392
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    • 2001
  • Kobe Steel, LTD. and Midrex Technologies Inc. jointly developed the FASTMET$\circledR$ process as a steel mill waste recycle technology in which the DRI product meets BF feed material or BOF/EAF feed material requirements. FASTMET(R) process turns value-less wastes into valuable DRI and sellable zinc oxide, and gives the solution for the steel mill wastes recycling from both economical and environmental viewpoints. During the development of the process, Laboratory, Pilot Plant and Demonstration Plant tests were carried out from 1990 to 1998. The first FASTMET(R) commercial plant began operation in April, 2000 and the second commercial plant started in April, 2001 Both commercial plants have proceeded successfully preying that FASTMET$\circledR$ is a suitable process for recycling steel mill waste and for producing DRI as an iron source.

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Niche Market Strategies of Local Players in the European Steel Industry (유럽 철강산업 Local Player의 틈새시장 공격전략)

  • 정경희
    • Korean Management Science Review
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    • v.20 no.2
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    • pp.45-59
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    • 2003
  • This study considers the local players in the European steel industry, whose the amounts of crude production are more or less 5 million tons per annum. They do not belong to the Pan-EU mega-group of steel mills with more than 15 million tons of crude production yearly. However, these mid-sized steel mills in European countries have been originated from the strong foundation of steel, scientifically and technically, as well as the centennial history. They concentrate on the niche market adjacent to the local area, which takes advantage of the geographical location. The companies considered here are VoestAlpine in Austria, Salzgitter in Germany, Rautaruukki in finland, and SSAB in Sweden. Their corporate strategies are compared on the basis of product mix and sales structure. And, the deep analysis for each company is performed, such as business strategies with the sales volumes, market strategies. competitiveness improvement planning. and R&D policies with the technology management. These analysis results can be benchmarked as the cases of best practices for domestic steel mills, especially mid & small sized companies, that develop business and market strategies for the sustainable growth and profitability.

Fundamental Study of Behavior on Steel·Concrete Composite Beam Reinforced Steel Fiber (강섬유를 보강한 강상판 합성보의 거동에 관한 기초적 연구)

  • Seo, Seung-Tag
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.2
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    • pp.93-98
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    • 2008
  • Steel fibre reinforced concrete (SFRC) were considered a new technology for the construction industry. However today this technology has found wider acceptance among the construction industry. Currently, steel fibres are used in varied segments in many application areas across different segments in the construction industry, especially in tunneling, airports, warehouses, etc. Time and safety are the main factors are among the various advantages which renders steel fibres superior to the competing product. For fibers reinforcing, The maximum load carrying capacity is controlled by fibers pulling out of the composite because fiber reinforcing does not have a deformed surface like larger steel reinforcing bars. The study demonstrated that above concept is applicable and effective in concrete structure by analytical study. The analytical result appears that SFRP have the potential to significantly increase the strength of existing concrete structures, while at the same time dramatically improving their fracture energy characteristics.

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