• Title/Summary/Keyword: Steel Pipe Supports

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A Study for Evaluation of Performance and Influence Factors for Steel Pipe Supports ( I ) (강제파이프서포트의 성능평가 및 영향요인에 대한 연구( I ))

  • Hwang Jung-Hyun;Shin Sang-Tae;Yun Sang-Moon;Kim Kyung-Hwa
    • Journal of the Korea Concrete Institute
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    • v.16 no.2 s.80
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    • pp.139-146
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    • 2004
  • Recently, interest on the performance of the construction temporary equipment have been greatly increased. Since the application of the 'Performance Test Code' for the equipment in 1992 according to the Industrial Safety and Health Act, a basic study of Steel Pipe Supports have been carried out for the last 2 years based on the Performance Test Results. The present code specification for the Steel Pipe Supports and research status are introduced. So far, total 849 specimen have been examined on their outer and inner pipe's length, thickness, their overlapping length, and their load carrying capacities. The test was conducted separately into two groups - used and new equipment, and it was found that the used ones revealed a decrease on their load carrying capacity, almost $10\%$ compared to the new ones. Considering this fact, it is strongly recommended to ensure the quality of the equipment before use at the jobsite. First of all, based on this basic investigation, the statistical values on the Steel Pipe Supports are suggested and further analysis on the effect of each component is in progress. It is, however, expected that this report can be used as a basic information on the Steel Pipe Supports.

A Experimental Study on Performance Improvement Factors of Used V4 Steel Pipe Support (재사용 V4 강재 파이프 서포트의 성능향상 요인에 관한 실험적 연구)

  • Choi, Myeongki;Park, Jongkeun
    • Journal of the Korean Society of Safety
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    • v.35 no.3
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    • pp.43-48
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    • 2020
  • It is considered that most of reusable pipe supports, which are used as formwork support posting at construction sites, do not meet the performance standard. Due to the use of reusable pipe supports that do not meet such performance standard the potential risk of collapse accident is increasing. Therefore, this study identifies the status of compliance with performance standard, and presents the requirements for improving quality control to prevent the collapse of pipe supports reused at the construction site. First, if the female thread of the product with no clearance and new support pin with the diameter of 12mm are replaced at the same time for use, it is considered that the performance will be improved. Second, as the quality performance during use can be improved in the case of larger thickness of inner diameter compared to the case of larger thickness of outer diameter, it is necessary to increase the inner pipe thickness greatly than the current thickness. Based on the results of this study, it is expected that the performance the reusable pipe support (V4) can be improved, if the diameter of the support pin is 12mm, the female thread has a small clearance, and the inner tube thickness is 2.3 ~ 2.7mm. In addition, it is considered that other performance improvement factors included in the study results could be used as important data for improving the performance of reusable pipe support.

A Study on the Strength Comparison of Steel Pipe Support using the Structural Analysis Program (구조해석에 의한 파이프서포트의 내력비교에 관한 연구)

  • Paik, Shin-Won;Park, Jong-Keun
    • Journal of the Korean Society of Safety
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    • v.23 no.4
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    • pp.67-71
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    • 2008
  • Formwork is a temporary structure that supports its weight and that of fresh concrete as well as construction live loads. Slab formwork consists of sheathing, stringer, hanger and shore. In construction site, pipe supports are usually used as shores which are consisted of the slab formwork. In this study, compressive strength of 80 pipe supports was measured by knife edge test and plate test. Buckling load of pipe supports was analyzed by structural analysis program(MlDAS). Theoretical buckling load with/without initial deformation was got by theoretical analysis. According to these results, buckling load which was analyzed by structural analysis program(MlDAS) was larger than compressive strength of knife edge test and plate test. Theoretical buckling load without initial deformation was larger than compressive strength of knife edge test and plate test. But Theoretical buckling load with initial deformation was lower than compressive strength of knife edge test and plate test. Initial deformation equation for test method according to the pipe support length was suggested. Therefore, the present study results will be used to design the slab formwork safely.

The supporting effect of pipe wing rib designed to achieve early contact between ground and steel arch tunnel support

  • Kinoshita Yasunori;Shinji Masato;Nakagawa Koji;Yamamoto Minoru
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.103-108
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    • 2003
  • In the construction of mountain tunnels, reaction forces of the legs of steel arch supports against the ground are often expected to support the ground being excavated. In these cases, a stress concentration occurs in the ground directly under the support legs. If the bearing capacity of the ground is insufficient or displacement is not effectively constrained, the local failure of the ground under the support legs or settlement of the tunnel supports due to large deformation could result. It is therefore necessary to reinforce the support legs to reduce settlement. As a means of reducing settlement, wing-ribbed steel arch supports are well used. In this study, with the aim of finding a way to quickly reduce the settlement of steel arch support legs, effectiveness of a new type of wing ribs to reinforce steel arch supports was investigated through laboratory testing.

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A Study on Improvement of Safety & Quality Management Standard Based on Compression Tests of Steel Pipe Supports (강재 파이프서포트의 압축하중 시험에 따른 안전 및 품질관리 기준 개선에 관한 연구)

  • Oh, Byoung-Han;Choi, Byong J.
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.94-103
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    • 2018
  • As of July 1, 2017, the method of quality management of construction equipment had been changed completely. In case of manufacturing and distributing pipe supports, the support length according to the safety certification standard shall be not more than 6 m and the compressive strength shall be not less than 40,000 N at the maximum height. However, the field tests for the quality control standard were usually performed at 3.5 m when the length of the pipe supports is 3.5 m to 4.0 m, and the compression strength was specified to be more than 35,300 N. This difference in the two standards can cause confusion in practice. In this study, the compression load of the pipe supports was tested and found to be more than 30% defective. Therefore, it is necessary to review the modification of the safety certification and quality standards to improve the standard requirements.

Study on performance verification of dual-purpose rockbolt for reinforcement and drainage (지반 보강과 배수를 위한 이중기능 록볼트 성능 검증에 관한 연구)

  • Jung, Young-Hoon;Kim, Doo-Rae;Kim, Kyeong-Cheol;Shin, Jong-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.5
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    • pp.869-886
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    • 2018
  • Rockbolt is one of the most common supports used to reinforce discontinuous rock during underground excavation. Extra drain pipes are installed to improve excavation workability and the anchorage of rockbolts in water bearing ground. The drain pipe is effective in improving the workability by providing drainage path, but it is difficult to expect the reinforcement effect, increasing disturbance of the discontinuous rock mass and the construction cost. To solve this problem, dual purpose rockbolt (DPR) has been developed for the reinforcement of rock and the drainage of ground water. DPR was able to improve the mechanical and hydraulic stability of the rocks quickly and economically. Two kinds of DPRs using FRP (Fiber Reinforced Plastic) and steel were investigated for the mechanical and hydraulic performance. Also, the workability and stability of DPR were analyzed.

Development of a Temporary Pole Supporting System to Protect the Plastic Greenhouses from Heavy Snow Damage (플라스틱 온실의 폭설피해 방지를 위한 가지주 장치 개발)

  • Nam, Sang-Woon
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.4
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    • pp.107-113
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    • 2002
  • The pipe framed and arch shape plastic greenhouse, which is the most popular greenhouse in Korea, is relatively weak in snowdrift. Reinforcement of rigid frame or column is required to reduce the damage from heavy snow in this type. But additional rigid frames or columns decrease light transmissivity or workability, and increase construction cost. So it is desirable to prepare some temporary poles and to install them when the warning of heavy snow is announced. This study was carried out to develop the temporary pole supporting system using galvanized steel pipes for plastic housing and to evaluate the safe snow load on a temporary pole. A pipe connector, which is inserted in the top of pipe used in the temporary pole and supports the center purline, was designed and manufactured to be able to carry the upper loads safely. And a bearing plate was safely designed and manufactured in order to carry the loads acting on it to the ground. When temporary poles of ${\phi}$ 25 pipe are installed at 2.4m interval, it shows that the single span plastic greenhouses with 5~7 m width are able to support the additional snow depth of 13.9~25.3 cm beyond the snow load supported by main frame.

A Study on the Cost Analysis of risk facilities using e-Consequence Analysis - Focusing Steel pipe Industry (e-CA(e-Consequence Analysis)를 활용한 위험설비의 비용 분석에 관한 연구 : 강관제조업 사례를 중심으로)

  • Kwon, Hyeok Min;Hwang, Yong Woo;Lee, Ik Mo;Chun, Young Woo;Choi, Young Hun
    • Journal of the Korea Safety Management & Science
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    • v.20 no.3
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    • pp.27-36
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    • 2018
  • The steel pipe manufacturing industry deals with facilities and materials. Especially thermal facilities are close to vapor cloud explosion (VCE) and may cause secondary damage to facilities because they deal with corrosive substances such as hydrofluoric acid, sulfuric acid and acid, fire, explosion, leakage etc. It is in danger. In this study, hazard identification method was conducted using HAZOP techniques and quantitative risk analysis was conducted using e-CA, a program that supports accident impact analysis. Equipment in the influence range of ERPG - 3 was determined to be a facility requiring replacement. It was decided that neutralization is necessary using slaked lime. Based on the cost of loss, We presented the proper replacement which is the timing of the dangerous facility. As a result, It was ideal to replace the facilities with 20 years of heat treatment facilities, one year of hydrofluoric acid storage tank, 20 years of sulfuric acid storage tank, and 5 years of hydrochloric acid storage tank.

Schemes to enhance the integrity of P91 steel reheat steam pipe of a high-temperature thermal plant (고온 화력 P91강 재열증기배관의 건전성 제고 방안)

  • Lee, Hyeong-Yeon;Lee, Jewhan;Choi, Hyun-Sun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.74-83
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    • 2020
  • A number of so-called 'Type IV' cracking was reported to occur at the welded joints of the P91 steel or P92 steel reheat steam piping systems in Korean supercritical thermal power plants. The reheat steam piping systems are subjected to severe thermal and pressure loading conditions of coolant higher than 570℃ and 4MPa, respectively. In this study, piping analyses and design evaluations were conducted for the piping system of a specific thermal plant in Korea and suggestions were made how structural integrity could be improved so that type IV cracks at the welded joints could be prevented. Integrity evaluations were conducted as per ASME B31.1 code with implicit consideration of creep effects which was used in original design of the piping system and as per nuclear-grade RCC-MRx code with explicit consideration of creep effects. Comparisons were made between the evaluation results from the two design rules. Another approach with modification or reduction of the redundant supports in the piping systems was investigated as a tool to mitigate thermal stresses which should essentially contribute to prevention of Type IV cracking without major modification of the existing piping systems. In addition, a post weld heat treatment method and repair weld method which could improve integrity of the welded joint of P91 steel were investigated.

A Study of Thermo-Mechanical Analysis for the Design of High Pressure Piping System for Natural Gas Fuel Vessel (천연가스 연료선박의 고압 이중 배관 설계를 위한 열-구조 해석에 관한 연구)

  • Park, Seong-Bo;Sim, Myung-Ji;Kim, Myung-Soo;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.425-431
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    • 2015
  • LNG (liquefied natural gas) is considered the best alternative eco-fuel, and many studies on the LNG fuel system have been performed to use LNG as the fuel for ships. For the LNG fuel supply system, natural gas transfers from the vaporizer to the engine in the gaseous state with a temperature of $50^{\circ}C$ and a pressure of 35MPa. Therefore, a structural safety evaluation of the double-walled pipelines considering thermal load is essential. In this article, an uniaxial tensile test for super duplex stainless steel, material for double-walled pipe, according to the annealing time was carried out to analyze the thermal effect. In addition, thermo-structural analysis of the high temperature-high pressure double-walled pipe with fixed supports that are now used widely was carried out to evaluate the structural safety. To minimize stress concentration of the connection point between the support and inner pipe, the shapes of the new type support that can slip through inner pipe were proposed, and the supports which has best structural performance was selected using the results from the thermo-structural analyses of new supports and an analysis of the whole double-walled pipeline was performed to ensure structural safety. These results can be used as a database for the design of double-walled pipelines and sliding support.