• Title/Summary/Keyword: Steel Image

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Weld Quality Evaluation Method for the Resistance Spot Welds using X-ray Transmission Inspection (X-선 투과검사를 이용한 저항 점용접부 품질평가기법)

  • Lee, Jong-Dae;Lee, So-Jeong;Bang, Jung-Hwan;Yoon, Gil-Sang;Kim, Mok-Soon;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.1-7
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    • 2014
  • For the resistance spot welds of CR1180 and GA1180 TRIP steels, the weld quality evaluation method using the digitalized X-ray transmission imaging apparatus was investigated in comparison with the crosssectional examination method. In the case of the resistance spot welding of CR1180, three circular regions, such as WZ(white zone), GZ(grey zone) and DZ(dark zone), appeared on X-ray image and they corresponded to the diameters of indentation mark, nugget and corona bond, respectively. The variation of X-ray transmission thickness due to the thickness variation of the weld seemed to be mainly responsible for the formation of those contrasts. The X-ray image contrast formed from the variation of transmission thickness at the outer border line of DZ could also enable the inspections of the notch shape, nonuniformity of the welding pressure and spatter from its sharpness, concentricity and the normal straight line, respectively. The X-ray image of the resistance spot weld of galvannealed GA1180 TRIP steel was very similar to that of CR1180 TRIP steel except the crown shaped outer border line of DZ which was considered to be due to the melting behavior of zinc having the boiling temperature even lower than the melting temperature of steel.

A three-stage deep-learning-based method for crack detection of high-resolution steel box girder image

  • Meng, Shiqiao;Gao, Zhiyuan;Zhou, Ying;He, Bin;Kong, Qingzhao
    • Smart Structures and Systems
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    • v.29 no.1
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    • pp.29-39
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    • 2022
  • Crack detection plays an important role in the maintenance and protection of steel box girder of bridges. However, since the cracks only occupy an extremely small region of the high-resolution images captured from actual conditions, the existing methods cannot deal with this kind of image effectively. To solve this problem, this paper proposed a novel three-stage method based on deep learning technology and morphology operations. The training set and test set used in this paper are composed of 360 images (4928 × 3264 pixels) in steel girder box. The first stage of the proposed model converted high-resolution images into sub-images by using patch-based method and located the region of cracks by CBAM ResNet-50 model. The Recall reaches 0.95 on the test set. The second stage of our method uses the Attention U-Net model to get the accurate geometric edges of cracks based on results in the first stage. The IoU of the segmentation model implemented in this stage attains 0.48. In the third stage of the model, we remove the wrong-predicted isolated points in the predicted results through dilate operation and outlier elimination algorithm. The IoU of test set ascends to 0.70 after this stage. Ablation experiments are conducted to optimize the parameters and further promote the accuracy of the proposed method. The result shows that: (1) the best patch size of sub-images is 1024 × 1024. (2) the CBAM ResNet-50 and the Attention U-Net achieved the best results in the first and the second stage, respectively. (3) Pre-training the model of the first two stages can improve the IoU by 2.9%. In general, our method is of great significance for crack detection.

Image Recovery Using Nonlinear Modeling of Industrial Radiography (산업용방사선영상의 비선형모델링에 의한 영상복구)

  • Hwang, Jung-Won;Hwang, Jae-Ho
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.45 no.4
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    • pp.71-77
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    • 2008
  • This paper presents a methodology for recovering the industrial radiographic images from the effects of nonlinear distortion. Analytical approach based on the inverse square law and Beer's law is developed in order to improve a mathematic model of nonlinear type. The geometric effect due to dimensions of the radioactive source appeals on the digitized images. The relation that expresses parameters values(angle, position, absorption coefficient, length, width and pixel account) is defined in this model, matching with the sample image. To perform the search for image recovery most similar to the model, a correction procedure is designed. The application of this method on the radiographic images of steel tubes is shown and recovered results are discussed.

Fused Illumination Mechanism Design for Steel Plate Surface Inspection (철강 후판의 표면 검사를 위한 융합조명계 설계)

  • Cho, Eun Doek;Kim, Gyung Bum
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.3
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    • pp.14-19
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    • 2017
  • In this paper, a fused illumination mechanism for detecting surface defects in steel plates was designed by applying the discriminant function that can differentiate the contrast of defects and non-defects. There is low contrast, non-uniformity, and no feature characteristics in steel plate surfaces. The fused illumination mechanism is devised, based on those characteristics. Optimum parameters of the fused illumination mechanism are determined by applying the discriminant function after acquiring the defect image in steel plate surfaces. The performance of the proposed mechanism is verified by experminets.

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The Study on image correction of geometric distortion in digital radiography image (방사선투과영상의 기하학적 왜곡 보정에 관한 연구)

  • Park, S.K.;Ahn, Y.S.;Gil, D.S.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.25-30
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    • 2011
  • This study is made to provide with a method for correcting the geometric distortion of the digital radiography image by analytical approach based upon the inverse square law and Beer's law. This study is aimed to find out and improve a mathematic model of nonlinear type. Variations in the alignment of the X-ray source, the object, and imaging plate affect digital radiography images. A model which is expressed in parameter values; e.g, angle, position, absorption coefficient, length, width and pixel account of radiography source, is developed so as to match the sample image. For the best correction of the digital image that is the most similar to the model image, a correction technique based upon tangent is developed; then applied to the digital radiography images of steel tubes. As a result, the image correction is confirmed to be made successfully.

Image analysis of an air void system in hardened concrete (경화콘크리트 내부의 기포분포상태 분석에 관한 연구)

  • 김기철;정재동
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.791-796
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    • 1998
  • Air voids existed in hardened concrete have an important influence on concrete deterioration such as carbonation, freezing and thawing, and corrosion of embedded steel in concrete. Therefore it is very significant to investigate the pore structure of system(size, number and continuity of air voids) to solve the reason caused concrete deterioration. The purpose of this study is to develop the standard method of measuring air voids which affect properties in hardened concrete using image analyzing system. This paper presents the settlement of rapid and exact experimental method which extracts fine bubbles, calculates the number of air voids, and determines air-void distribution using image analyzing system with computer.

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Distortion of Magnetic Resonance Imaging for Different Types of Orthodontic Material (치과 교정 물질에 따른 자기공명영상의 왜곡)

  • Song, Hyun-Og;Lim, Cheong-Hwan;Lee, Sang-Ho;Yang, Oh-Nam;Baek, Chang-Moo;Jung, Hong-Ryang
    • Journal of Digital Convergence
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    • v.12 no.2
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    • pp.439-446
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    • 2014
  • To evaluate the effects of an artifact by metal material for orthodontics in Magnetic Resonance Image (MRI) examination, wires and brackets used in orthodontics were selected and compared. Using a head coil, a $T_2$-weighted image, $T_1$-weighted image and FLAIR image were obtained. With obtained images, the sizes of the artifacts were measured and compared using Image J Program. In the research, the material with the biggest artifact in the wires and brackets for orthodontics was stainless steel wire. In the future, selecting and developing metal for correction should be considered also in other fields along with the purpose of orthodontics.

Impact Bending Test Simulations of FH32 High-strength Steel for Arctic Marine Structures

  • Choung, Joonmo;Han, Donghwa;Noh, Myung-Hyun;Lee, Jae-Yik;Shim, Sanghoon
    • Journal of Advanced Research in Ocean Engineering
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    • v.2 no.1
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    • pp.28-39
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    • 2016
  • This paper provides theoretical and experimental results to verify the crashworthiness of FH32 high-strength steel for arctic marine structures against ice impact. Assuming that side-shell structures of the Korean arctic research vessel, ARAON, with ice-notation PL10, collide with sheet ice, one-third-scale test specimens with a single transverse frame are manufactured. Impact-bending tests were conducted using a rigid steel striker that mimics sheet ice. Drop height was calculated by considering the speed at which sheet ice is rammed. Prior to impact-bending tests, tensile coupon tests were conducted at various temperatures. The impact-bending tests were carried out using test specimens fully fixed to the inside bottom frame of a cold chamber. The drop-weight velocity and test specimen deformation speed were measured using a high-speed camera and digital image correlation analysis (DICA). Numerical simulations were carried out under the same conditions as the impact-bending tests. The simulation results were in agreement with the test results, and strain rate was a key factor for the accuracy of numerical simulations.

Low-cycle Fatigue Behaviors of the Steel Pipe Tee of a Nuclear Power Plant Using Image Signals (이미지 신호를 이용한 원자력발전소 강재배관 Tee의 저주기 피로 거동)

  • Kim, Sung-Wan;Jeon, Bub-Gyu;Cheung, Jin-Hwan;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.77-83
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    • 2019
  • Upon installing a seismic isolation device on a nuclear power plant, the device takes on the suppression of seismic loads. This is expected to bring about a larger displacement than what is seen prior to the installation of the seismic isolation device. Depending on the displacement change, the seismic risk for some equipment can increase. Particularly in case of the piping system, which is used for connecting the structure isolated from seismic events with common structures, the seismic risk is expected to rise significantly. In this study, the limit state of the steel pipe tee, which is a vulnerability part of the nuclear power plant piping system, was defined as leakage, and an in-plane cyclic loading test was conducted. As it is difficult to measure the moment and rotation of the steel pipe tee using the conventional sensors, an image signal was used. This study proposed a leakage line and low-cycle fatigue curves using the relationship between the moment and the rotation of a 3-inch steel pipe tee.

Imaging of Ground Penetrating Radar Data Using 3-D Kirchhoff Migration (3차원 Kirchhoff 구조보정을 이용한 지표레이다자료의 영상화)

  • Cho, Dong-Ki;Suh, Jung-Hee;Choi, Yoon-Kyoung
    • Geophysics and Geophysical Exploration
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    • v.5 no.3
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    • pp.185-192
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    • 2002
  • We made a study of 3-D migration which could precisely image data of GPR (Ground Penetrating Radar) applied to NDT (Non-Destructive Test) field for the inspection of structural safety. In this study, we obtained 3-D migrated images of important targets in structuresurvey (e.g. steel pipes, cracks) by using 3-D Kirchhoff prestack depth migration scheme developed for seismic data processing. For a concrete model consisting of steel pipe and void, the targets have been well defined with opposite amplitude according to the parameters of the targets. And migrated images using Parallel-Broadside array (XX configuration) have shown higher resolution than those using Perpendicular-Broadside array (YY configuration) when steel pipes had different sizes. Therefore, it is required to analyze the migrated image of XX configuration as well as that of general YY configuration in order to get more accurate information. As the last stage, we chose a model including two steel pipes which cross each other. The upper pipe has been resolved clearly but the lower has been imaged bigger than the model size due to the high conductivity of the upper steel.