• Title/Summary/Keyword: Steel Core

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Development and Durability Evaluation of a Bimaterial Composite Frame by Pultrusion Process (인발성형 공정을 통한 이종재료 복합소재 프레임 개발 및 내구성 평가)

  • Lee, Haksung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.145-151
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    • 2014
  • Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

Performance Evaluation of Large Borehole Ground-Loop Heat Exchanger (저심도 대구경 지중열교환기의 설치조건에 따른 성능 연구)

  • Yoo, Gyu-Sang;Park, Il-Mun;Choi, Jae-Ho;Shin, Hyun-Joon
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.58-63
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    • 2009
  • A ground-loop heat exchanger for the ground source heat pump system is the core equipment determining the thermal performance and initial cost of the system. The size and performance of the heat exchanger is highly dependent on the ground thermal properties - the ground effective thermal conductivity, the borehole thermal resistance and the undisturbed ground temperature. Nowadays, precast concrete piles using steel reinforced precast concrete piles - energy piles - are used to reduce the installing cost of the ground-loop heat exchanger. We were carried out some tests to investigate the effects of some parameters such as borehole length, grouting materials and U-tube configuration of the energy piles. 4 concrete piles, each measuring $250mm{\sim}400mm$ in diameter and approx. 10m in length, and rigged with single spiral and 3 U-tube loop of $16mm{\times}2.3mm$ PB piping. The thermal response tests were conducted using a testing device for 4-different ground-loop heat exchangers. During the heating period, the energy piles absorb the heat of 0.89kW to 1.37kW.

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Study of Effective Stiffness and Effective Strength for a Pinwheel Model combined with Diamond Truss-Wall Corrugation (P-TDC) (다이아몬드 트러스 벽면으로 구성된 P-TDC 모델의 강성 및 강도 연구)

  • Choi, Jeong-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.3
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    • pp.109-124
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    • 2016
  • The objective of this paper is to find the density, stiffness, and strength of truss-wall diamond corrugation model combined with pinwheel truss inside space. The truss-wall diamond corrugation (TDC) model is defined as a unit cell coming from solid-wall diamond corrugation (SDC) model. Pinwheel truss-wall diamond corrugation (P-TDC) model is made by TDC connected with pinwheel structure inside of the space. Derived ideal solutions of P-TDC is based on truss-wall and pinwheel truss model at first. And then it is compared with Gibson-Ashby's ideal solution. To validate the ideal solutions of the P-TDC, ABAQUS software is used to predict the density, strength, and stiffness, and then each of them are compared to the ideal solution of Gibson-Ashby with a log-log scale. Applied material property is stainless steel 304 because of having cost effectiveness. Applied parameters for P-TDC are 1 thru 5 mm diameter within fixed opening width as 4mm. In conclusion, the relative Young's modulus and relative yield strength of the P-TDC unit model is reasonable matched to the ideal expectations of the Gibson-Ashby's theory. In nearby future, P-TDC model is hoped to be applied to make sandwich core structure by advanced technologies such as 3D printing skills.

Improvement of Machinability for QRO90 High Hardened Core Part by High Speed Machining (고속가공에 의한 고경도재 QRO90 코어부의 가공성 향상)

  • Gang, Myeong-Chang;Kim, Jeong-Seok;Lee, Deuk-U;Im, Yu-Eop
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.101-106
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    • 2002
  • This paper presents an experimental investigation of high speed machining of dies and molds. Several critical issues involved with the high speed machining of QRO90 tool steel of hardness up to HRc62, have been studied and explained from a detail analysis of experimental observations. The experiments were performed using ball end mills. The effect of different process parameters on tool life and surface finish produced was also investigated. The cutting parameters involved were; cutting speeds in the range of 100 to 40 / m/min, axial depth of cut from 0.1 to 0.5mm, pick feed of 0.1 to 0.5mm. Run out and acceleration signals were observed during the experiment to investigate cutting slates. Compressed air and flood coolant were used and the effect of coolant on tool life was also determined.

Shear Strength Incorporated with Internal Force State Factor in RC Slender Beams (내력상태계수 도입을 통한 RC보의 전단강도분석)

  • 정제평;김희정;김우
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.912-917
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    • 2003
  • In this paper a new truss modeling technique for describing the beam shear resistance mechanism is proposed based on the reinterpretation of the well-known relationship between shear and the rate of change of bending moment in a reinforced concrete beam subjected to combined shear and moment loads. The core of the model is that a new perspective on the shear resistance can be gained by viewing the internal stress filed in terms of the superposition of two base components of shear resistance; arch action and beam action. The arch action can be described as a simple tied-arch which is consisted of a curved compression chord and a tension tie of the longitudinal steel, while the beam action between the two chords can be modeled as a membrane shearing element with forming a smeared truss action. The compatibility of deformation associated to the two action is taken into account by employing an experimental factor or internal state force factor a. Then the base equation of V=dM/dx is numerically duplicated. The new model was examined by the 362 experimental results. The shear strength predicted by the internal force state factor a show better correlation with the tested values than the present shear design.

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Design of HTS power cable with fault current limiting function

  • Kim, Dongmin;Kim, Sungkyu;Cho, Jeonwook;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.1
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    • pp.7-11
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    • 2020
  • As demand for electricity in urban areas increases, it is necessary to improve electric power stability by interconnecting neighboring substations and high temperature superconductor (HTS) power cables are considered as a promising option due to its large power capacity. However, the interconnection of substations reduces grid impedance and expected fault current is over 45 kA, which exceeds the capacity of a circuit breaker in Korean grid. To reduce the fault current below 45 kA, a HTS power cable having a fault current limiting (FCL) function is considered by as a feasible solution for the interconnection of substations. In this study, a FCL HTS power cable of 600 MVA/154 kV, transmission level class, is considered to reduce the fault current from 63 kA to less than 45 kA by generating an impedance over 1 Ωwhen the fault current is induced. For the thermal design of FCL HTS power cable, a parametric study is conducted to meet a required temperature limit and impedance by modifying the cable core from usual HTS power cables which are designed to bypass the fault current through cable former. The analysis results give a minimum cable length and an area of stainless steel former to suppress the temperature of cable below a design limit.

A new five unknown quasi-3D type HSDT for thermomechanical bending analysis of FGM sandwich plates

  • Benbakhti, Abdeldjalil;Bouiadjra, Mohamed Bachir;Retiel, Noureddine;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.22 no.5
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    • pp.975-999
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    • 2016
  • This work investigates a thermomechanical bending analysis of functionally graded sandwich plates by proposing a novel quasi-3D type higher order shear deformation theory (HSDT). The mathematical model introduces only 5 variables as the first order shear deformation theory (FSDT). Unlike the conventional HSDT, the present one presents a novel displacement field which includes undetermined integral variables. The mechanical properties of functionally graded layers of the plate are supposed to change in the thickness direction according to a power law distribution. The core layer is still homogeneous and made of an isotropic ceramic material. The governing equations for the thermomechanical bending investigation are obtained through the principle of virtual work and solved via Navier-type method. Interesting results are determined and compared with quasi-3D and 2D HSDTs. The influences of functionally graded material (FGM) layer thickness, power law index, layer thickness ratio, thickness ratio and aspect ratio on the deflections and stresses of functionally graded sandwich plates are discussed.

Buckling and free vibration analysis of FG-CNTRC-micro sandwich plate

  • Kolahdouzan, Farzad;Arani, Ali Ghorbanpour;Abdollahian, Mohammad
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.273-287
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    • 2018
  • Buckling and free vibration analysis of sandwich micro plate (SMP) integrated with piezoelectric layers embedded in orthotropic Pasternak are investigated in this paper. The refined Zigzag theory (RZT) is taken into consideration to model the SMP. Four different types of functionally graded (FG) distribution through the thickness of the SMP core layer which is reinforced with single-wall carbon nanotubes (SWCNTs) are considered. The modified couple stress theory (MCST) is employed to capture the effects of small scale effects. The sandwich structure is exposed to a two dimensional magnetic field and also, piezoelectric layers are subjected to external applied voltages. In order to obtain governing equation, energy method as well as Hamilton's principle is applied. Based on an analytical solution the critical buckling loads and natural frequency are obtained. The effects of volume fraction of carbon nanotubes (CNTs), different distributions of CNTs, foundation stiffness parameters, magnetic and electric fields, small scale parameter and the thickness of piezoelectric layers on the both critical buckling loads and natural frequency of the SMP are examined. The obtained results demonstrate that the effects of volume fraction of CNTs play an important role in analyzing buckling and free vibration behavior of the SMP. Furthermore, the effects of magnetic and electric fields are remarkable on the mechanical responses of the system and cannot be neglected.

Seismic performance of RC frames retrofitted with haunch technique

  • Akbar, Junaid;Ahmad, Naveed;Alam, Bashir;Ashraf, Muhammad
    • Structural Engineering and Mechanics
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    • v.67 no.1
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    • pp.1-8
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    • 2018
  • Shake table tests performed on five 1:3 reduced scale two story RC moment resisting frames having construction defects, have shown severe joint damageability in deficient RC frames, resulting in joint panels' cover spalling and core concrete crushing. Haunch retrofitting technique was adopted herein to upgrade the seismic resistance of the deficient RC frames. Additional four deficient RC frames were built and retrofitted with steel haunch; both axially stiffer and deformable with energy dissipation, fixed to the beam-column connections to reduce shear demand on joint panels. The as-built and retrofitted frames' seismic response parameters are calculated and compared to evaluate the viability of haunch retrofitting technique. The haunch retrofitting technique increased the lateral stiffness and strength of the structure, resulting in the increase of structure's overstrength. The retrofitting increased response modification factor R by 60% to 100%. Further, the input excitation PGA was correlated with the lateral roof displacement to derive structure response curve that have shown significant resistance of retrofitted models against input excitations. The technique can significantly enhance the seismic performance of deficient RC frames, particularly against the frequent and rare earthquake events, hence, promising for seismic risk mitigation.

The Evaluation of Thermal Aging Characteristics in Insulating Paper for the Use of the Pole Transformers (가속열화 방법에 의한 주상변압기 절연물의 열열화 특성 평가)

  • Lee, Byung-Sung;Song, Il-Keun;Lee, Jae-Bong;Park, Dong-Bae;Han, Sang-Ok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.100-103
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    • 2003
  • The primary insulation system used in an oil-filled transformer is kraft paper, wood, porcelain and oil. Modern transformers use paper that is chemically treated to improve its tensile strength properties and resistance to aging caused by immersion in oil. But these insulation papers are mainly aged to thermal stress. Over the course of the insulation paper and oil's life it is exposed to high temperatures, oxygen and water. Its interaction with the steel of the tank and core plus the copper and aluminium of the windings will eventually cause the chemical properties of the oil to decay. High temperature have an effect on mechanical strength of cellulous paper using the layer insulation. We made two aging cell in which thermal aging tests of insulation papers and mineral oil are conducted. It is measured dielectric strength, number of acid, moisture, etc. of insulation paper and oil aged in the aging cells.

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