• Title/Summary/Keyword: Steel Base Plate

Search Result 160, Processing Time 0.021 seconds

A Study on the Corrosion Properties of Underwater Wet Arc Welds Using the SM 41 (선체용 압연 강판의 습식 수중 아크 용접부의 부식특성에 관한 연구)

  • Kwak, H.H.;Ki., C.G.;Kim, M.N.;Hwang, S.H.
    • Journal of Power System Engineering
    • /
    • v.9 no.4
    • /
    • pp.110-117
    • /
    • 2005
  • Underwater wet arc welds were experimentally performed on 11mm thick KR-RA steel plate using six different types of flux coated electrodes of 4.0mm diameter, KSKR, KSKT, USBL, JPUW, UWEA and UWEB. From analysis of bead appearance, detachability of weld slag, spatter occurrence and arc stability, JPUW gives the best result, and UWEB is superior to KSKR and KSKT. By experimental result of hardness distribution on the weld bonds, UWEB weld has the narrowest bond structure which is probable condition to get the best mechanical properties of weld. UWEB and JPUW welds have more even hardness distribution across weld deposit and base metal. Upon polarization test to measure the respondency of corrosion, the electrode of UWEB shows the most excellent degree due to the low open circuit potential difference.

  • PDF

Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method (다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향)

  • Kim, Won-Hoon
    • Journal of Welding and Joining
    • /
    • v.15 no.6
    • /
    • pp.66-77
    • /
    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

  • PDF

Analysis of Reducing Tonal Noise of the Gas Turbine Generator in order to Reduce Underwater Radiated Noise of a Naval Vessel (수중방사소음 저감을 위한 함정용 개스터빈 발전기의 순음 저감 분석)

  • Han, Hyung-Suk;Choi, Ki-Yong
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.19 no.12
    • /
    • pp.1329-1337
    • /
    • 2009
  • Because the tonal sound of the underwater noise in a naval vessel can be identified from the sub-marine of the enemy, it should be reduced sufficiently. This kind of the noise usually comes from the structure-borne noise of the onboard machine and transfers to the sea through the hull of the ship. The vibration at the high frequency can be reduced sufficiently with damping material. In this paper, the damping coefficient of the steel plate with damping sheet is evaluated by experiment. Using these evaluated properties, the numerical analysis is performed in order to evaluate how much vibration of the generator can be reduced applying damping sheet on the encloser and base of it.

An experimental study on the arc stability improvement of underwater wet welding with flux ingredients (피복성분에 의한 수중용접봉의 아크안정성 개선에 관한 실험연구)

  • 김복인;정교헌;김민남
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2001.05a
    • /
    • pp.276-281
    • /
    • 2001
  • Wet Underwater arc welding process is inverstigated by using experimentally developed flux coated underwater arc welding electrode and SS400 steel plate of 12mm thickness as base metal. Two kinds of different flux covered wet arc welding electrode of 3.2mm diameter (UW-1, UW-2) are individually developed and one of the improved underwater welding electrode (UW-2) may be put to practical use for underwater arc welding process.

  • PDF

A Study on the Corrosion Properties of Underwater Wet Arc Welds using the SM 41 (선체용 압연 강판의 습식 수중 아크 용접부의 부식특성에 관한 연구)

  • Kwak, H.H.;Kim, C.G.;Kim, M.N.;Hwang, S.H.
    • Journal of Power System Engineering
    • /
    • v.10 no.4
    • /
    • pp.111-118
    • /
    • 2006
  • Underwater wet arc welds were experimentally performed on 11mm thick KR-RA steel plate using six different types of flux coated electrodes of 4.0mm diameter, KSKR, KSKT, USBL, JPUW, UWEA and UWEB. From analysis of bead appearance, detachability of weld slag, spatter occurrence and arc stability, JPUW gives the best result, and UWEB is superior to KSKR and KSKT. By experimental result of hardness distribution on the weld bonds, UWEB weld has the narrowest bond structure which is probable condition to get the best mechanical properties of weld. UWEB and JPUW welds have more even hardness distribution across weld deposit and base metal. Upon polarization test to measure the respondency of corrosion, the electrode of UWEB shows the most excellent degree due to the low open circuit potential difference.

  • PDF

The Experimental Study of Flux Improvement of Wet Underwater Arc Welding Electrode (습식 수중 아크용접봉의 국산화개발에 관한 기초연구)

  • 김민남;김복인;노창석
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2001.05a
    • /
    • pp.180-186
    • /
    • 2001
  • Underwater wet welding process was experimentally investigated by using the six types of flux coated electrodes of 3.2mm diameter and the KR-RA steel plate of 11mm thickness as base metal. Two types of electrodes were domestic covered are welding electrode(CR13, CR14) and another two types of wet welding electrodes(UW-CS-01, TN-20) and the other two types(UW-X1, UW-X2) where individually designed flux coasted electrode for experimental welding purpose.

  • PDF

Performance Evaluation of Hydraulic and Magnetic Clamp Crane for Transporting Curved Steel Plate for Shipbuilding, with Permanent Magnet Applied (영구자석을 적용한 선박용 곡면 철판 이송용 유압식 마그네틱 클램프 이송장치의 성능평가에 대한 고찰)

  • Moon, Byung Young;Lee, Sung Bum;Lee, Ki Yeol
    • Journal of Ocean Engineering and Technology
    • /
    • v.29 no.4
    • /
    • pp.322-330
    • /
    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was developed to realize a magnetic clamp crane system by simultaneously actuating eight individual hydraulic cylinders. In this approach, an Sr-type of ferritic permanent magnet (SrO· 6Fe2O3), rather than the previous electromagnet, was utilized for the purpose of lifting and transporting the large curved steel plates used for manufacturing ships. This study had the goal of developing and manufacturing a hydraulic, magnetic clamp prototype composed of three main parts, including the base frame, cylinder joint, and magnet joint, in order to safely transport curved steel plates. Furthermore, this research included a performance evaluation of the manufactured prototype and acquired the purposed quantity value in the performance test. The most significant item, the magnetic adhesive force (G), was evaluated in a performance test, which utilized a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc). In particular, relevant items such as the hoist tension (kN), transportation time (s), and applied load (Kgf) on the hydraulic cylinders were also evaluated in order to determine the optimum values.

A Study of Weldability and Welded Joint Performance on the Gas Shield Arc Welding (FCAW) of SM490TMC Steel Plate (120mm) (SM490TMC 극후판(120mm) 강재의 가스실드아크용접(FCAW)을 이용한 용접성 및 이음성능에 관한 연구)

  • Kim, Sung Bae;Hong, Hyung Ju;Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
    • /
    • v.29 no.6
    • /
    • pp.455-465
    • /
    • 2017
  • To figure out the weldability and welded joint performance on the FCAW of SM490TMC 120mm, several specimens were manufactured and 10 kinds of experiments were implemented. The result of the weld zone chemical composition test, weld metal tensile test, weld zone tensile test, and weld zone impact test has satisfied the KS. Especially, the weld zone tensile test result shows the base metal fracture, which means the weld zone performs enough required performance. In addition, the results of the weld zone bending test, hardness test, macroscopic test, microscopic test, and the maximum hardness in HAZ were showing that the FCAW weld zone has fine quality.

Explosion Bulge Test Underwater of 800MPa Grade Pre-heat Free Welding Plate (800MPa급 무예열 용접 판재의 수중 폭파변형시험)

  • Park, Tae-Won;Song, Young-Beum;Kim, Jin-Young;Yang, Sung-Ho;Park, Chul-Gyu;Seo, Jun-Suck;Kim, Hee-Jin
    • Journal of Welding and Joining
    • /
    • v.28 no.6
    • /
    • pp.63-69
    • /
    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matche with the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion Bulge Test underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

Explosion Bulge Test in Underwater of 800MPa Grade Pre-Heat Free Welding Plate (800MPa급 무예열 용접 판재의 수중 폭파변형시험)

  • Park, Tae-Won;Song, Young-Bum;Kim, Jin-Young;Yang, Seong-Ho;Hong, Sung-Suk;Shim, In-Ok;Park, Chul-Kyu;Kim, Hee-Jin
    • Proceedings of the KWS Conference
    • /
    • 2010.05a
    • /
    • pp.63-63
    • /
    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matches the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion bulge test in underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

  • PDF