• Title/Summary/Keyword: Steam temperature process

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HIGH TEMPERATURE RANDOM STACK CREEP PROPERTY OF Ni-Cr-Al BASED POWDER POROUS METAL MANUFACTURED WITH POWDER SINTERING PROCESS

  • TAE-HOON KANG;KYU-SIK KIM;MAN-HO PARK;KEE-AHN LEE
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.513-518
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    • 2019
  • Recently, attempts have been made to use porous metal as catalysts in a reactor for the hydrogen manufacturing process using steam methane reforming (SMR). This study manufactured Ni-Cr-Al based powder porous metal, stacked cubic form porous blocks, and investigated high temperature random stack creep property. To establish an environment similar to the actual situation, a random stack jig with a 1-inch diameter and height of 75 mm was used. The porous metal used for this study had an average pore size of ~1161 ㎛ by rolling direction. The relative density of the powder porous metal was measured as 6.72%. A compression test performed at 1073K identified that the powder porous metal had high temperature (800℃) compressive strength of 0.76 MPa. A 800℃ random stack creep test at 0.38 MPa measured a steady-state creep rate of 8.58×10-10 s-1, confirming outstanding high temperature creep properties. Compared to a single cubic powder porous metal with an identical stress ratio, this is a 1,000-times lower (better) steady-state creep rate. Based on the findings above, the reason of difference in creep properties between a single creep test and random stack creep test was discussed.

Particle Attrition Characteristics in a Bubbling Fluidized Bed Under High Temperature and High Pressure Conditions (고온 고압 조건하의 기포유동층 반응기에서의 입자 마모특성)

  • Moon, Jong-Ho;Lee, Dong-Ho;Ryu, Ho-Jung;Park, Young Cheol;Lee, Jong-Seop;Min, Byoung-Moo;Jin, Gyoung Tae
    • Clean Technology
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    • v.20 no.4
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    • pp.359-366
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    • 2014
  • Attrition characteristics of PKM1-SU particles, $CO_2$ absorbents for pre-combustion $CO_2$ capture process, and FCC particles, catalytic particles for hydro cracking of crude oil, were investigated at high temperature and high pressure conditions. Particle attrition tests were executed at various kinds of temperature ($0-400^{\circ}C$) and pressure (0-20 bar) conditions in a cylinder type bubbling fluidized bed with 15.1 cm diameter, 120 cm height and 1 mm orifice-sparger tube. Attrited particles before and after tests were analyzed by BET, optical microscopy, and particle size analyzer. Effects of bed material height (solid inventory) and steam injection were also verified by using ASTM D5757-95, conventional attrition test method.

Effects of Operating Conditions on Adsorption and Desorption of Benzene in TSA Process Using Activated Carbon and Zeolite 13X (활성탄과 제올라이트 13X 충진탑을 사용한 TSA 공정에서 조업조건이 벤젠의 흡착 및 탈착에 미치는 영향)

  • Jung, Min-Young;Suh, Sung-Sup
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.594-603
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    • 2018
  • The effects of operating conditions such as benzene concentration, nitrogen flow rate, steam flow rate, and bed temperature on TSA process were experimentally investigated as a potential VOC removal technology using two kinds of beds packed with activated carbon and zeolite 13X. The TSA cycle studied was composed of the adsorption step, steam desorption step, and drying and cooling step. At 2% benzene concentration, the total adsorption amounts of zeolite 13X and activated carbon were 4.44 g and 3.65 g, respectively. Since the zeolite 13X has a larger packing density than that of the activated carbon, the larger benzene amount could be adsorbed in a single cycle. Increasing the water vapor flow rate to 75 g/hr at 2% benzene concentration reduced the desorption time from 1 hr to a maximum of 33 min. If the desorption time is shortened, the drying and cooling step period can be relatively increased. Accordingly, the steam removal and bed cooling could be sufficiently performed. The desorption amounts increased with the increase of the bed temperature. However, the energy consumption increased while the desorption amount was almost constant above $150^{\circ}C$. In the continuous cycle process, when the amount of remained benzene at the completion of the regeneration step increased, it might cause a decrease in the working capacity of the adsorbent. The continuous cycle process experiment for zeolite 13X showed that the amount of remained benzene at the end of regeneration step maintained a constant value after the fourth cycle.

Hydrogen Production by the High Temperature Steam Electrolysis of NiO/YSZ/Pt Cell (NiO/YSZ/Pt 전해셀의 고온 수증기 전해에 의한 수소제조 특성)

  • Yu, Ji-Haeng;Kim, Young-Woon;Lee, Shi-Woo;Seo, Doo-Won;Hong, Ki-Suk;Han, In-Sub;Woo, Sang-Kuk
    • Journal of Hydrogen and New Energy
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    • v.17 no.1
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    • pp.62-68
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    • 2006
  • High temperature electrolysis is a promising technology to produce massively hydrogen using renewable and nuclear energy. Solid oxide fuel cell materials are candidates as the components of steam electrolysers. However, the polarization characteristics of the typical electrode materials during the electrolysis have not been intensively investigated. In this study, NiO electrode was deposited on YSZ electrolyte by spin coat process and firing at $1300^{\circ}C$. Pt electrode was applied on the other side of the electrolyte to compare the polarization characteristics with those by NiO during electrolysis. The $H_2$ evolution rate was also monitored by measuring the electromotive force of Lambda probe and calculated by thermodynamic consideration. At low current density, Pt showed lower cathodic polarization and thus higher current efficiency than Ni, but the oxidation of Ni into NiO caused the increase of anodic resistance with increasing current density. High overpotential induced high power consumption to produce hydrogen by electrolysis.

Geomechanical and thermal reservoir simulation during steam flooding

  • Taghizadeh, Roohollah;Goshtasbi, Kamran;Manshad, Abbas Khaksar;Ahangari, Kaveh
    • Structural Engineering and Mechanics
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    • v.66 no.4
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    • pp.505-513
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    • 2018
  • Steam flooding is widely used in heavy oil reservoir with coupling effects among the formation temperature change, fluid flow and solid deformation. The effective stress, porosity and permeability in this process can be affected by the multi-physical coupling of thermal, hydraulic and mechanical processes (THM), resulting in a complex interaction of geomechanical effects and multiphase flow in the porous media. Quantification of the state of deformation and stress in the reservoir is therefore essential for the correct prediction of reservoir efficiency and productivity. This paper presents a coupled fluid flow, thermal and geomechanical model employing a program (MATLAB interface code), which was developed to couple conventional reservoir (ECLIPSE) and geomechanical (ABAQUS) simulators for coupled THM processes in multiphase reservoir modeling. In each simulation cycle, time dependent reservoir pressure and temperature fields obtained from three dimensional compositional reservoir models were transferred into finite element reservoir geomechanical models in ABAQUS as multi-phase flow in deforming reservoirs cannot be performed within ABAQUS and new porosity and permeability are obtained using volumetric strains for the next analysis step. Finally, the proposed approach is illustrated on a complex coupled problem related to steam flooding in an oil reservoir. The reservoir coupled study showed that permeability and porosity increase during the injection scenario and increasing rate around injection wells exceed those of other similar comparable cases. Also, during injection, the uplift occurred very fast just above the injection wells resulting in plastic deformation.

Computational Studies on the Combustion and Thermal Performance of the Coal Fired Utility Boiler : Temperature and Thermal Energy Distribution (석탄화력 보일러 연소열성능 해석 : 온도와 열에너지 분포를 중심으로)

  • Seo, Sang-Il;Park, Ho-Young;Lee, Sung-No
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.3
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    • pp.157-166
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    • 2009
  • The pulverized coal combustion behavior in the coal fired utility boiler has been investigated with the CFD and process analysis techniques. The used commercial software were CFX and PROATES, and these were coupled each other to get more reliable boundary condition set-up, resulting in more reliable solution. For two cases which were the actual operation condition of A power plant, the calculated values from the coupled CFD and process analysis for thermal energy system were compared with the plant data, and the good agreements were obtained for Case 1 and 2. The calculated temperature distributions on the surface of heat exchangers were compared with the plant data for the steam temperatures across heat exchangers, and these explained the actual operating situation very well. The temperature deviation across the final superheater tube, which was believed to be the main cause of the frequent tube failure, were also explained very well with the calculated distributions of gas temperature and radiation on the plane of the final superheater.

A Study on Syngas Production By Noncatalytic Partial Oxidation of Methane (메탄의 무촉매 부분산화를 통한 합성가스 제조 연구)

  • Na, Ik-Hwan;Yang, Dong-Jin;Choi, Sin-Yeong;Chae, Tae-Young;Bang, Byoung-Yeol;Yang, Won
    • Journal of Hydrogen and New Energy
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    • v.20 no.4
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    • pp.337-343
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    • 2009
  • Noncatalytic partial oxidation of methane for producing synthesis gas was studied in a lab-scale experimental apparatus. Partial oxidation developed for high-temperature, fuel-rich combustion and it is exothermic process. but Steam reforming and Caron reforming is highly endothermic process to need much energy. Noncatalytic partial oxidation of methane is affected by temperature and equivalent ratio, so we studied effect about composition of synthesis gas at lab scale reactor. We used electronic heater to control the temperature of reactor. The quality of synthesis gas is improved and reduced heat value to require at Noncatalytic partial oxidation because the reacting temperature is lower at oxy condition.

Analysis of the Characteristics of Reformer for the Application of Hydrogen Fuel Cell Systems to LNG Fueled Ships (LNG 추진선박에 수소 연료전지 시스템 적용을 위한 개질기의 특성 분석)

  • Lee, Yoon-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.1
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    • pp.135-144
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    • 2021
  • In this study, we investigated the characteristics of the process of hydrogen production using boil-of gas (BOG) generated from an LNG-fueled ship and the application of hydrogen fuel cell systems as auxiliary engines. In this study, the BOG steam reformer process was designed using the UniSim R410 program, and the reformer outlet temperature, pressure, and the fraction and consumption of the product according to the steam/carbon ratio (SCR) were calculated. According to the study, the conversion rate of methane was 100 % when the temperature of the reformer was 890 ℃, and maximum hydrogen production was observed. In addition, the lower the pressure, the higher is the reaction activity. However, higher temperatures have led to a decrease in hydrogen production owing to the preponderance of adverse reactions and increased amounts of water and carbon dioxide. As SCR increased, hydrogen production increased, but the required energy consumption also increased proportionally. Although the hydrogen fraction was the highest when the SCR was 1.8, it was confirmed that the optimal operation range was for SCR to operate at 3 to prevent cocking. In addition, the lower the pressure, the higher is the amount of carbon dioxide generated. Furthermore, 42.5 % of the LNG cold energy based on carbon dioxide generation was required for cooling and liquefaction.

Extraction and characterization of lignin from black liquor and preparation of biomass-based activated carbon there-from

  • Kim, Daeyeon;Cheon, Jinsil;Kim, Jeonghoon;Hwang, Daekyun;Hong, Ikpyo;Kwon, Oh Hyeong;Park, Won Ho;Cho, Donghwan
    • Carbon letters
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    • v.22
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    • pp.81-88
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    • 2017
  • In the present study, biomass-based lignin was extracted from industrial waste black liquor and the extracted lignin was characterized by means of attenuated total reflectance-Fourier transform infrared spectroscopy and $^1H-nuclear$ magnetic resonance spectroscopy. The extracted lignin was carbonized at different temperatures and then activated with steam at $850^{\circ}C$. The extracted lignin in powder state was transformed into a bulky carbonized lignin due to possible fusion between the lignin particles occurring upon carbonization. The carbonized and then pulverized lignin exhibits brittle surfaces, the increased thermal stability, and the carbon assay with increasing the carbonization temperature. The scanning electron microscopic images and the Brunauer-Emmett-Teller result indicate that the steam-activated carbon has the specific surface area of $1718m^2/g$, which is markedly greater than the carbonized lignin. This study reveals that biomass-based activated carbon with highly porous structure can be produced from costless black liquor via steam-activation process.

Shear Strength Property of Wood Treated by Steam Treatment at High Temperature (고온수증기처리 목재의 전단강도 특성)

  • Kim, Jung-Hwan;Lee, Weon-Hee;Kim, Jong-Man
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.4
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    • pp.9-15
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    • 2001
  • This study deals with shear strength test for Pinus densiflora and Pinus radiata treated at above $100^{\circ}C$ by heat steam. Treatment conditions of this experiment were operated at regular intervals of $20^{\circ}C$ at temperatures up to $200^{\circ}C$ for 5, 10, 20 and 30 minutes by using the steam-explosion apparatus. It was examined, at high temperatures, degradation of some compounds from wood composition could lead to reduced the shear strength through heat steaming processes and play a large part in the plastic process of solid wood materials. It could be estimated that the shear strength of woods were gradually reduced by heat steaming time. Remarkable reduction of shear strength of woods was observed with increasing steaming temperatures above 10 minutes steaming time. Furthermore, this phenomenon shows a tendency to increase with higher temperatures. Therefore, it was considered that the softening by steaming treatment at high temperatures is necessary for the improvement on the wood processing ability.

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