• Title/Summary/Keyword: Steam reformer

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Exhaust and Combustion Characteristics of Premixed Swirl Burner for Steam Reforming System (선회류 예혼합버너를 적용한 개질기용 연소시스템의 배기 및 연소특성)

  • Cha, Chun Loon;Hwang, Sang Soon
    • Journal of the Korean Society of Combustion
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    • v.19 no.3
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    • pp.34-43
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    • 2014
  • The reformer system is a method for hydrogen production from hydrocarbon fuels such as natural gas under high temperature environment($about{\sim}1,000^{\circ}C$). The premixed swirl burner with mixing swirler and combustion swirler designed to deliver fuel cell electric output from 0.5 kW to 1.5 kW. Premixed swirl burner experiments using natural gas and mixture of natural gas and anode off gas were carried out to analyse flame patterns and stability by equivalence ratio respectively. The results show that the stable swirl flame can be established for all cases of fuels type using the premixed swirl burner. The swirl flame had a wide stability region and it showed very low CO(50 ppm) and $NO_x$(20 ppm) emission at different fuel type and various equivalence ratio conditions. The operating range of premixed swirl burner for stable swirl flame is found to exist between equivalence ratio of 0.70 to 0.90 for turn down ratio of 3:1.

Current Progress of Development of $30Nm^3/hr$ Scale Hydrogen Refueling Station with Natural Gas Reformer (천연가스 개질형 $30Nm^3/hr$급 수소스테이션 연구개발 현황)

  • Lee, Young-Chul;Cho, Young-Ah;Park, Dall-Young;Choi, Chung-Hwan;Kim, Jae-Dong;Song, Taek-Yong;Cho, Byoung-Hak;Kim, Dong-Hyeok;Lee, Jung-Sung;Oh, Young-Sam;Hong, Sung-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.25-28
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    • 2006
  • 수소는 청정에너지로서 미래에너지의 대안으로 여겨지고 있기 때문에 수소에너지 관련 기술은 미래 국가 경쟁력을 좌우할 것으로 예상되며 이러한 수소에너지의 핵심인 수소스테이션 관련 기술은 국가연료전지 시장을 비롯한 수소자동차 사업 전반에 커다란 영향을 미칠 것으로 예상되고 있다. 이에 따라 전 세계적으로 수소에너지를 차세대 에너지원으로 개발하기 위하여 전력을 다하고 있으며, 수소연료전지자동차 개발과 아울러 수소스테이션 개발에 대한 인프라 구축 및 실증연구가 본격적으로 이루어지고 있다. 국내에서도 가스공사를 비롯한 에너지 관련 기업에서 수소스테이션 건설이 추진되고 있으며, 본 연구에서도 수소인프라 구축의 일환으로 추진되고 있는 수소스테이션 개발 현황에 대하여 논의하고자 한다.

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A Study on PSA Controll Strategy for Part Load Operation of a Hydrogen Generator (수소추출기의 부분부하 운전을 위한 PSA 제어전략에 대한 연구)

  • SANGHO LEE;SEONYEOB KIM;YOUNG CHOI
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.6
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    • pp.819-826
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    • 2022
  • Fuel cell systems are being supplied to households and buildings to reduce greenhouse gases. The fuel cell systems have problems of high cost and slow startup due to fuel processors. Greenhouse gas reduction of the fuel cell systems is also limited by using natural gas. The problems can be solved by using a hydrogen generator consisting of a reformer and pressure swing adsorption (PSA). However, part load operation of the hydrogen generator is required depending on the hydrogen consumption. In this paper, PSA operation strategies are investigated for part load of the hydrogen generator. Adsorption and purge time were changed in the range of part load ratio between from 0.5 to 1.0. As adsorption time increased, hydrogen recovery increased from 29.09% to 48.34% at 0.5 of part load ratio. Hydrogen recovery and hydrogen purity were also improved by increasing adsorption and purge time. However, hydrogen recovery dramatically decreased to 35.01% at 0.5 of part load ratio.

Development of kW Class SOFC Systems for Combined Heat and Power Units at KEPRI

  • Lee, Tae-Hee;Choi, Jin-Hyeok;Park, Tae-Sung;Yoo, Keun-Bae;Yoo, Young-Sung
    • Journal of the Korean Ceramic Society
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    • v.45 no.12
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    • pp.772-776
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    • 2008
  • The Korea Electric Power Research Institute (KEPRI) has been developing planar solid oxide fuel cells (SOFCs) and power systems for combined heat and power (CHP) units. The R&D work includes solid oxide fuel cell (SOFC) materials investigation, design and fabrication of single cells and stacks, and kW class SOFC CHP system development. Anode supported cells composed of Ni-YSZ/FL/YSZ/LSCF were enlarged up to $15{\times}15\;cm^2$ and stacks were manufactured using $10{\times}10\;cm^2$ cells and metallic interconnects such as ferritic stainless steel. The first-generation system had a 37-cell stack and an autothermal reformer for use with city gas. The system showed maximum stack power of about $1.3\;kW_{e,DC}$ and was able to recover heat of $0.57{\sim}1.2\;kW_{th}$ depending on loaded current by making hot water. The second-generation system was composed of an improved 48-cell stack and a prereformer (or steam reformer). The thermal management subsystem design including heat exchangers and insulators was also improved. The second-generation system was successfully operated without any external heat source. Under self-sustainable operation conditions, the stack power was about $1.3\;kW_{e,DC}$ with hydrogen and $1.2\;kW_{e,DC}$ with city. The system also recuperated heat of about $1.1\;kW_{th}$ by making hot water. Recently KEPRI manufactured a 2kW class SOFC stack and a system by scaling up the second-generation 1kW system and will develop a 5kW class CHP system by 2010.

Numerical Analysis of Integrated Fuel Processing System Considering Thermo-Chemical Energy Balance (열/화학적 에너지 평형을 고려한 통합 연료 개질 시스템의 수치적 연구)

  • Noh, Junghun;Jung, Hye-Mi;Jung, Un-Ho;Yoon, Wang-Lai;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.111.1-111.1
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    • 2010
  • This paper focuses on a systematic configuration of steam reforming fuel processor, particularly designed for small and medium sized hydrogen production application. In a typical integration of the fuel processor, there exist significant temperature gradients over the entire system which has negative effect on both catalyst life-time and system performance. Also, the volumetric inefficiency should be avoided to obtain the possible compactness for the commercial purpose. In the present work, the computational analysis will be performed to gain the fundamental insight on the transport phenomena and chemical reactions in the reformer consisting of preheating, steam reforming (SR), and water gas shift (WGS) reaction beds in the flow direction. Also, the fuel processing system includes a top-fired burner providing necessary thermal energy for endothermic catalytic reactor. A fully two-dimensional numerical modeling for a integrated fuel processing system is introduced for in-depth analysis of the heat and mass transport phenomena based on surface kinetics and catalytic process. In the model, water gas shift reaction and decomposition reaction were assumed to be at equilibrium. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Finally, the case study was done by considering the key parameters, i.e. steam to carbon (S/C) ratio and temperature. The computer-aided models developed in this study can be greatly utilized for the design of advanced fast-paced compact fuel processors research.

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Thermal Behaviors and Reaction Characteristics of an Integrated Reactor with Catalytic Combustion-Reforming According to Operation Conditions (운전조건 변경에 따른 통합형 촉매연소-개질반응기의 열적 거동 및 반응 특성)

  • Ghang, Tae-Gyu;Lee, Sang-Min;Ahn, Kook-Young;Kim, Yong-Mo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.6
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    • pp.641-648
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    • 2011
  • Off-gases emitted from the anode of a molten carbonate fuel cell (MCFC) at high temperatures for power generation are used as fuel in catalytic combustion. The heat generated in the catalytic combustor is utilized as the heat for the endothermic reaction required for steam reforming. Among the various operational conditions of the integrated reactor, we varied the inlet gas compositions of the catalytic combustor according to fuel utilization in the MCFC and the ratio of steam to carbon in the reformer. Subsequently, the thermal behaviors and reaction characteristics of the integrated reactor were investigated experimentally. The fundamental data from this experimental study will be useful for the design and fabrication of a more practical integrated reactor in the future.

A Simulation Study on SCR(Steam Carbon Dioxide Reforming) Process Optimization for Fischer-Tropsch Synthesis (Fischer-Tropsch 합성용 SCR(Steam Carbon Dioxide Reforming) 공정 최적화 연구)

  • Kim, Yong Heon;Koo, Kee Young;Song, In Kyu
    • Korean Chemical Engineering Research
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    • v.47 no.6
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    • pp.700-704
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    • 2009
  • A simulation study on SCR(steam carbon dioxide reforming) in gas-to-liquid(natural gas to Fischer-Tropsch synthetic fuel) process was carried out in order to find optimum reaction conditions for SCR experiment. Optimum operating conditions for SCR process were determined by changing reaction variables such as temperature and $CH_4/steam/CO_2$ feed ratio. Simulation was carried out by Aspen Plus. During the simulation, overall process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS(Redlich-Kwong-Soave) equation. Optimum simulation variables such as temperature and feed ratio were determined by considering $H_2/CO$ ratio for FTS(Fischer-Tropsch synthesis), $CH_4$ conversion, and $CO_2$ conversion. Simulation results showed that optimum reaction temperature and $CH_4/steam/CO_2$ feed ratio in SCR process were $850^{\circ}C$ and 1.0/1.6/0.7, respectively. Under optimum temperature of $850^{\circ}C$, $CH_4$ conversion and $CO_2$ conversion were found to be 99% and 49%, respectively.

A Study on the Heat Accumulation Performance of Ceramic Honeycomb located on the Flat Burner (Flat Burner 위에 설치된 Ceramic Honeycomb의 축열성능 연구)

  • Park, Jae-Min;Heo, Su-Bin;Yoon, Bong-Seock;Lee, Do-Hyung
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.244-249
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    • 2012
  • Recently energy crisis and environmental pollution using fossil fuel became social issue. The Fuel Cell, one of the new and renewable energy has great advantage for the former mentioned problems. The PEM Fuel Cell needs highly purified hydrogen for fuel, in many cases CH4 was reformed to H2 basically using steam reforming. The purpose of this paper is to understand the probability of ceramic honeycomb to apply the combustor of STR. We tested the heat accumulation performance of ceramic honeycomb by change of excess air ratio. The results were suitable for our purpose and also these results can be used to make high temperature air at mild combustion field.

Hydrogen Generation Characteristics of SMART System with Inherent $CO_2/H_2$ Separation ($CO_2/H_2$ 원천분리 SMART 시스템의 수소생산특성)

  • Ryu, Ho-Jung
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.4
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    • pp.382-390
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    • 2007
  • To check the feasibility of SMART(Steam Methane Advanced Reforming Technology) system, an experimental investigation was performed. A fluidized bed reactor of diameter 0.052m was operated cyclically up to 10th cycle, alternating between reforming and regeneration conditions. FCR-4 catalyst was used as the reforming catalyst and calcined limestone(domestic, from Danyang) was used as the $CO_2$ absorbent. Hydrogen concentration of 98.2% on a dry basis was reached at $650^{\circ}C$ for the first cycle. This value is much higher than $H_2$ concentration of 73.6% in the reformer of conventional SMR (steam methane reforming) condition. The hydrogen concentration decreased because the $CO_2$ capture capacity decreased as the number of cycles increased. However, the average hydrogen concentration at 10th cycle was 82.5% and this value is also higher than that of SMR. Based on these results, we could conclude that the SMART system can replace SMR system to generate pure hydrogen without HTS (high tempeature shift), LTS (low temperature shift) and $CO_2$ separation process.

Analysis of Part Load Performance of a Hybrid PEMFC System (하이브리드형 고분자전해질 연료전지 시스템의 부분부하 성능해석)

  • Ji, Seung-Won;You, Byung-June;Kim, Tong-Seop;Sohn, Jeong-Lak;Lee, Young-Duk;Ahn, Kook-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.11
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    • pp.849-855
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    • 2008
  • The paper addresses modeling and analysis of the part load performance of a hybrid fuel cell system integrating a polymer electrolyte membrane fuel cell(PEMFC) and a gas turbine(GT). The system is a pressurized one where the working pressure of the PEMFC is higher than the ambient pressure. In addition to the two major components, the system also includes auxiliary parts such as a steam reformer, a humidifier, and afterburner and so on. Based on design analysis, component off-design models are incorporated in the analysis program and part load operation is simulated. The mode for the part load operation of the PEMFC/GT hybrid system is a variable rotational speed operation. The operating characteristics and variations in the system efficiency and component performance parameters at part load are analyzed.