• Title/Summary/Keyword: Steam boiler

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A study for steam energy savings by the thermal vapor recompressor (에너지절감을 위한 폐열회수용 열압축기에 대한 고찰)

  • Lee, Jae-Geun
    • Journal of the Korean Professional Engineers Association
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    • v.41 no.3
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    • pp.50-54
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    • 2008
  • Recently most companies require various type of energy sources, in order to be more energy efficient in their plant due to the increasing current oil price. So, the multi-national companies are shaping ideas how to reduce energy costs and use substitute energy. The purpose of this study Is to attempt to save energy by making more valuable high pressure steam through TVR(Thermal Vapor Recompressor) from the surplus low pressure steam of HRB(Heat Recovery Boiler) in sulfuric acid plant.

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A Study on High Temperature Particles-Erosion of Hard Coatings (경질 코팅의 고온 입자침식 현상 연구)

  • 이의열;김종하
    • Journal of the Korean institute of surface engineering
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    • v.36 no.4
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    • pp.291-295
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    • 2003
  • Many steam turbine components encounter solid particle erosion damage. It has been reported that particle erosion damage is caused by oxide scale exfoliation from boiler tubes. One of the most effective solutions to combat the erosion damage is the application of erosion resistant coatings on the turbine components. In this study, particle erosion resistance for various hard coatings such as nitride, Cr carbide and boride coatings was evaluated under the simulated erosion conditions of steam turbines. Based on the particle erosion tests, the boride coating was found to be more superior to others.

Development of the simulator for marine auxiliary boiler system (선박용 보조 보일러 시스템 시뮬레이터 개발)

  • Kim, Myoung-Hwan;So, Myung-Ok;Jung, Byung-Gun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.236-241
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    • 2013
  • It requires long time and high cost for an apprentice engineer to reach the level of getting various experiences of engine space machinery and preparing for emergency situations. Therefore reducing the time and cost, several types of simulator that give the very similar surroundings to the ship engine room, relevant to STCW-95 are used for systematic education and training to get many experiences and good judgement in emergency. Since most simulators that are operated in Korea were imported from foreign countries, it is difficult to directly implant the amendments of STCW Convention and reflect International Maritime Organization (IMO) model courses. This study describe a development of marine auxiliary boiler simulator that makes the apprentice engineer easier to understand the relationship between equipments in steam system such as auxiliary boiler, exhaust gas boiler, and steam turbine.

A Study on the Dynamic Charateristics for Control of Gas-Fueled industrial Gas Boiler(I) (산業용 GAS 보일러의 動特性에 관한 硏究 (I))

  • 임종한;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.965-973
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    • 1992
  • Boilers, which are considered to be one of the basic equipment in industry, consume large potion of nation's petroleum and their demand is growing everyday. In recent, the technology improvement in production of high efficiency boilers and their effective utilization is needed for design of boiler which steam condition is the large capacity of high temperature and high pressure. It is necessary that boiler control system be studied for high efficiency, high reliability and smooth operation. The control of drum pressure and water level particularly becomes an important task for greater accuracy with the avail ability of boiler operation. To achieve this aim, dynamic analysis of a boiler is accomplished by choosing a boiler as a model. Transfer function thus obtained is made a comparison of measurement with reckoning to technical design data. The results of comparison makes it possible to verify thermodynamical analysis on the dynamic behavior of the overall system.

A study on the adaptive predictive control of steam-reforming plant using bilinear model (쌍일차 모델을 이용한 스팀개질 플랜트의 적응예측제어에 관한 연구)

  • 오세천;여영구
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.156-159
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    • 1996
  • An adaptive predictive control for steam-reforming plant which consist of a steam-gas reformer and a waste heat steam-boiler was studied by using MIMO bilinear model. The simulation experiments of the process identification were performed by using linear and bilinear models. From the simulation results it was found that the bilinear model represented the dynamic behavior of a steam-reforming plant very well. ARMA model was used in the process identification and the adaptive predictive control. To verify the performance and effectiveness of the adaptive predictive controller proposed in this study the simulation results of steam-reforming plant control based on bilinear model were compared to those of linear model. The simulation results showed that the adaptive predictive controller based on bilinear model provides better performance than those of linear model.

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Temperature Control of Ultrasupercritical Once-through Boiler-turbine System Using Multi-input Multi-output Dynamic Matrix Control

  • Moon, Un-Chul;Kim, Woo-Hun
    • Journal of Electrical Engineering and Technology
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    • v.6 no.3
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    • pp.423-430
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    • 2011
  • Multi-input multi-output (MIMO) dynamic matrix control (DMC) technique is applied to control steam temperatures in a large-scale ultrasupercritical once-through boiler-turbine system. Specifically, four output variables (i.e., outlet temperatures of platen superheater, finish superheater, primary reheater, and finish reheater) are controlled using four input variables (i.e., two spray valves, bypass valve, and damper). The step-response matrix for the MIMO DMC is constructed using the four input and the four output variables. Online optimization is performed for the MIMO DMC using the model predictive control technique. The MIMO DMC controller is implemented in a full-scope power plant simulator with satisfactory performance.

Prediction of Possibility of Indoor Pipe Freezing in Heat Only Boiler Room through Thermal Analysis (열분석을 통한 열전용 보일러동 실내배관의 동파 가능성 예측)

  • Lim, Byoung-Ik;Chung, Kwang-Seop;Kim, Young-Il
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.8 no.3
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    • pp.19-28
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    • 2012
  • In a heat only boiler system of a steam power plant, outdoor air required for combustion is made to pass through indoor space for increasing the boiler efficiency. Due to heat generated by various equipments, temperature of the air that enters the boiler will increase resulting in combustion efficiency. If the outdoor air temperature is low, however, this will cause freezing and bursting of pipes which are filled with water. It is especially fatal to small diameter pipes and pipes connected to measuring instruments. The purpose of this study is find operation and outdoor conditions where this phenomena can happen and also establish preventive measures to avoid this problem.

Analysis on the Heat Exchange Efficiency of Kraft Recovery Boiler by Nose Arch Structure Using CFD (CFD를 활용한 크래프트 회수보일러 내부 노즈 아치 구조에 따른 열교환 효율 분석)

  • Jang, Yongho;Park, Hyundo;Lim, Kyung pil;Park, Hansin;Kim, Junghwan;Cho, Hyungtae
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.149-156
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    • 2021
  • A kraft recovery boiler produces steam for power generation by the combustion of black liquor from the kraft pulping process. Since saturated steam became superheated in a superheater above the furnace, it is important to increase the heat exchange efficiency for the superheated steam production and power generation. A nose arch at the bottom of the superheater is important for blocking radiation from the furnace which causes corrosion of the superheater. But the nose arch is the main reason for creating a recirculation region and then decreasing the heat exchange efficiency by holding cold flue gas after the heat transfer to saturated steam. In this study, the size of recirculation region and the temperature of flue gas at the outlet were analyzed by the nose arch structure using computational fluid dynamics (CFD). As a result, when the nose arch angle changed from 106.5° (case 1) to 150° (case4), the recirculation region of flue gas decreased and the heat exchange efficiency between the flue gas and the steam increased by 10.3%.

The development of TGOV5 model representing a steam turbine and boiler for implementation into EMTDC (EMTDC용 1차 에너지계 모델(TGOV5) 개발)

  • Hur, J.;Kim, D.J.;Yoon, J.Y.;Moon, Y.H.;Lee, J.;Yoon, Y.B.
    • Proceedings of the KIEE Conference
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    • 2001.11b
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    • pp.282-285
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    • 2001
  • In general, the PSS/E program based on RMS mathematical models is used for analyzing the steady state and transient stability phenomena of full-scale large power system. Whereas, the EMTDC program unlike PSS/E, studies the specific reduced small-scale power systems as a basis of instantaneous value mathematical models and used to analyze the Electro-Magnetic transient characteristics. The PSS/E provides various control models such as exciter, governor, PSS models and TGOV5 model but there are few control models in EMTDC. In this paper, we developed EMTDC model for TGOV5 of a steam turbine and boiler which represents governor action, main, reheat and low-pressure effects, including boiler effects. The EMTDC model is developed by examining PSS/E control block and using User Define Model(UDM) in addition to default.lib provided by EMTDC. We verify the correctness of developed TGOV5 model with PSS/E and EMTDC simulation results using Governor Step(GSTEP) method.

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Combustion Study of 1MWe Circulating Fluidized Boiler for RDF (1MWe급 순환유동층 열병합 보일러 운전연구)

  • Shun, Do-Won;Bae, Dal-Hea;Jo, Sung-Ho;Lee, Seung-Yong
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.837-842
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    • 2012
  • A pilot scale circulating fluidized boiler (CFB) for refuse derived fuel (RDF) is designed and constructed to demonstrate a performance of CFB technology for waste fuel utilization. The boiler has a design capacity of 6 MWth with $400^{\circ}C$ 38 ata steam generation performance. The maximum steam rate of the boiler was about 8 ton/h. The main component of the fuel was RDF (Refuse Derived Fuel) with high volatile contents and showed fast ignition and easy combustion. The pilot plant showed over 99.5% of combustion efficiency. Stable operation of RDF CFBC depended on the content of non combustion materials other than ash and fast removal of them. Emission level was under legal limit except that of HCl without external flue gas treatment facilities. Also about 60% of fuel chlorine was absorbed to fly ash particles. For HCl emission control flue gas treatment technology is required such as wet and dry scrubber in order to comply with Korean regulation.