• Title/Summary/Keyword: Static stiffness

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Optimal Design of Micro Machine Tool for Micro Precision Machining (미소가공을 위한 마이크로 공작기계 최적설계)

  • Hwang Joon;Chung Eui-Sik;Liang Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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A Comparative Study on the Static and Dynamic Stiffness Evaluation Methods of Machine Tool Structure (공작기계 구조물의 정ㆍ동강성 평가방법에 관한 연구)

  • 최영휴;강영진;김태형;박보선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.46-50
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    • 2002
  • In other to evaluate the static and dynamic stiffness of machine tool structure, the accuracy and error from experimental methods are studied in this paper. The F.E.M., impulse tests and exciter tests are performed for the general simple structure whose exact solution can be obtained. So that the parameter and dynamic compliance can be got. From the result, the variation of natural frequency can be verified from the static preload. Further more the relationship of identify and difference for compliance and direction is presented in the exciting direction and measurement direction.

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Static Analysis of Frame Structures Using Transfer of Stiffness Coefficient (강성계수의 전달을 이용한 골조구조물의 정적해석)

  • 문덕홍;최명수;정하용
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.287-294
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    • 2001
  • In static analysis of a variety of structures, the matrix method of structural analysis is the most widely used and powerful analysis method. However, this method has drawback requiring high-performance computers with many memory units and fast processing units in the case of analyzing complex and large structures accurately. Therefore, it's very difficult to analyze these structures accurately in personal computers. For overcoming the drawback of the matrix method of structural analysis, authors suggest transfer stiffness coefficient method(TSCM). The TSCM is very suitable to a personal computer because the concept of the TSCM is based on the transfer of the stiffness coefficient for an analytical structure. In this paper, the static analysis algorithm for frame structures is formulated by the TSCM. We confirm the validity of the proposed method through the compare of computation results by the TSCM and the NASTRAN.

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A study on the Evaluation for the Static and Dynamic stiffness of a Machining Center (머시닝 센터의 정${\cdot}$동강성 평가에 관한 연구)

  • Lee Choon Man;Park Dong Gun;Lim Sang Heon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.294-299
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    • 2005
  • A machining center is a complex dynamic system whose behavior influences the machining stability and machined surface quality. This paper focused on establishment of a measurement system and experimental study on static, dynamic, and modal analysis of a machining center. The dynamic stiffness result by the analysis showed the weak part of the machining center. The results provided structure modification data for getting better dynamic behaviors.

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Rotordynamic Performance Predictions of Tilting Pad Journal Bearing with Rocker-Back Pivots and Comparison with Published Test Results (로커-백 피벗을 갖는 틸팅 패드 저널 베어링의 회전체동역학적 성능 예측 및 기존 결과와의 비교)

  • Kim, Tae Ho;Choi, Tae Gyu;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.294-301
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    • 2015
  • In this paper, we predict the rotordynamic force coefficients of tilting pad journal bearings (TPJBs) with rocker-back pivots, and we compare the predictions to recently published predictions and test data. The present TPJB model considers the rocker-back pivot stiffness calculated based on the Hertzian contact-stress theory, which is nonlinear with the application of a force . For the five-pad TPJB in load-between-pad and load-on-pad configurations, the predictions show the pressure- and film-thickness distributions, the deflection and stiffness of the individual pivots, and bearing stiffness and damping coefficients. The minimum film thickness and peak pressure occur at the bottom pad on which the applied load is directed. Because of the preload, the pres- sure is positive even at the upper pad in the opposite direction to the applied load. The pivot deflection and stiff- ness are maximum at the bottom pad that receives the heaviest pressure load. The predicted stiffness coefficients increase as the static load and rotor speed increase, while the damping coefficients decrease as the rotor speed increases, but increase as the static load increases. In general, the predicted stiffness coefficients agree well with the test data. The predicted damping coefficients overestimate the test data, particularly for large static loads. In general, the current predictive model considering the pivot stiffness improves the accuracy of the rotordynamic performance compared to previously reported models.

Selection of Bearing Position for Improving Static and Dynamic Stiffness of 40,000rpm High-speed Spindle (40,000rpm 고속 주축의 정·동특성 향상을 위한 베어링 위치 선정)

  • Lim, Jeong Suk;Chung, Won Jee;Lee, Choon Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.10-17
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    • 2009
  • Spindle design is very important for the improvement of the competitive power in production cost of high quality machine tools. The important factor in spindle design is not only to improve the natural frequency of spindle but also to reduce displacement of spindle end. In this paper, parameters those influence on static and dynamic stiffness of high-speed spindle have selected form preceding studies. And those selected parameters are applied to Taguchi Method. To perform FEM analysis, bearing conditions are selected with optimized condition. To know how to improve static and dynamic stiffness of machine tool spindle, natural frequency and displacement of spindle end are obtained by FEM analysis. The Taguchi Method was used to draw optimized condition of bearing position and it's stiffness. From these results, amplitude of vibration is enough good less than $3{\mu}m$ pk-pk of the spindle of 40,000rpm manufactured in this work by the optimal design.

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A Behavior Analysis of HSR concrete slab track under Variety of Rail pad stiffness on fatigue effect (피로효과를 고려한 레일패드 스프링계수 변화에 따른 콘크리트 슬래브 궤도의 거동분석)

  • Eom, Mac;Choi, Jung-Youl;Chun, Dae-Sung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.340-350
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    • 2007
  • The major objective of this study is to investigate the fatigue effects of rail pad on High Speed Railway with concrete slab track system. It analyzed the mechanical behaviors of HSR concrete slab track with applying rail pad stiffness based on fatigue effect(hardening and increasing stiffness) on the 3-dimensional FE analysis and laboratory test for static & dynamic characteristics. As a result, the hardening of rail pad due to fatigue loading condition are negative effect for the static & dynamic response of concrete slab track which is before act on fatigue effect. The analytical and experimental study are carried out to investigate rail pad on fatigue effected increase vertical acceleration and stress and decrease suitable deflection on slab track. And rail pad based on fatigue effect induced dynamic maximum stresses, the increase of damage of slab track is predicted by adopting fatigue effected rail pad. after due consideration The servicing HSR concrete slab track with resilient track system has need of the reasonable determination after due consideration fatigue effect of rail pad stiffness which could be reducing the effect of static and dynamic behavior that degradation phenomenon of structure by an unusual response characteristic and a drop durability.

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A Study on the Static Sensitivity Analysis Algorithm Using the Transfer of Stiffness Coefficient (강성계수의 전달을 이용한 정적 감도해석 알고리즘에 관한 연구)

  • Choi, Myung-Soo
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.82-89
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    • 2001
  • To design a structural or a mechanical system with the best performance, the main procedure of a typical design usually consists of repeated modifications of design parameters and the investigation of the system response for each set of these parameters. But this procedure requires much time, effort and experience. Sensitivity analysis can provide systematic information for improving performance of a system. The author has studied on the development of the structural analysis algorithm and suggested recently the transfer stiffness coefficient method(TSCM). This method is very suitable algorithm to a personal computer because the concept of the TSCM is based on the transfer of the nodal stiffness coefficients which are related to force and displacement vectors at each node. In this paper, a new sensitivity analysis algorithm using the concept of the TSCM is formulated for the computation of state variable sensitivity in static problems. The trust of the proposed algorithm is confirmed through the comparison with the computation results using existent sensitivity analysis algorithm and reanalysis for computation models.

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Static and Dynamic Analyses of Pure Bending Problems of Composite Plates using Non-Conforming 3-Dimensional 8-Node Solid Element (3차원 8절점 비적합 고체요소에 의한 복합재판의 순수굽힘문제의 정적.동적해석)

  • Yun, Tae-Hyeok;Gwon, Yeong-Du
    • Journal of Ocean Engineering and Technology
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    • v.12 no.2 s.28
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    • pp.1-21
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    • 1998
  • In this paper, a non-conforming 3-D 8-node solid element(MQM10) has beets applied to the analyses of static and dynamic bending problems of laminated composite plates The QM10 element exhibits stiffer bending stiffness which is caused by the reduction of degree of freedom from Q11 element. As an effective way to correct the relative stiffness stiffening phenomenon the modification of Gauss sampling points for composite plates is proposed. The quantity of modification is a function of material properties. Also, another two modified equations are obtained, one is modification for stress, and the other is modification of coefficient of shear modulus in free vibration. It is noted that MQM10 element can analyse the static and free vibration problems of various 3-dimensional composite plates composed of unidirectional laminae, woven laminae or braided laminae. The results of MQM10 element are in good agreement with those of 20-node element.

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Analysis of the Dynamic Characteristics of a HDD Spindle System Supported by Asymmetrically Grooved Journal Bearings (비대칭 그루브 저널 베어링으로 지지되는 하드디스크 스핀들 시스템의 동특성 해석)

  • 이상훈;김학운;장건희;김철순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.748-752
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    • 2004
  • Fluid dynamic bearings (FDBs) have been replacing ball bearings of the HDD spindle motor very rapidly. But there are several demerits of HDB, such as high friction torque, variable viscosity of the fluid lubricant depending on operating temperature, low stiffness, and etc. Eccentricity is one of the major parameters which affects the static and dynamic characteristics. As the static eccentricity is larger, the stiffness and the damping coefficients become bigger. But friction torque is relatively unaffected by the static eccentricity. This research proposes a new type of journal bearing with asymmetric journal grooves which results in better dynamic characteristics. The static and dynamic characteristics of the new journal bearing are investigated by solving the Reynolds' equation with FEM, and the transient analysis is performed to predict the dynamic behavior of rotor by solving the equations of motion of a HDD spindle system with Runge-Kutta method. The result shows that the proposed Journal bearings have much bigger stiffness and damping coefficients compared with the conventional symmetric ones. And consequently, it has smaller whirl radius and tilting angle.

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