• Title/Summary/Keyword: Stamping

Search Result 507, Processing Time 0.027 seconds

Measurement of Material Properties for Miniature Stamping (미세 스탬핑용 박판소재의 물성치 측정)

  • Kim Y.S.;Shim H.B.
    • Transactions of Materials Processing
    • /
    • v.15 no.3 s.84
    • /
    • pp.247-254
    • /
    • 2006
  • Rather than traditional manufacturing processes, miniature manufacturing processes usually require sophisticated equipments and characteristics of the processes of high cost and of low productivity. Contrarily, miniature stamping process can be realized in a low cost high productivity with relatively inexpensive equipments. In the meso scale, mechanical properties, especially work hardening characteristics, are discovered to be statically scattered and size dependent by intensive experimental and numerical investigations, which make the stamping process hard to apply to the miniature manufacturing. In this study, dual purpose experimental device that can be used for both miniature scale tensile test and miniature scale stamping by simple change of attachment has been developed. For the tensile test, the elongation has been measured with a combined use of a CCD camera and a linear encoder in order to account for the possibility of slippage between specimen and the grip and to ensure the accuracy of the measurement, while load has been measured with a load cell. To satisfy the required material properties for stamping, optimal annealing condition has been found by examining the microstructure of annealed specimen.

A Study on the Process Optimization by a Beadless Stamping (노비드스탬핑 공법을 이용한 공정최적화에 관한 연구)

  • Kim, S.H.;Shim, H.B.
    • Transactions of Materials Processing
    • /
    • v.21 no.8
    • /
    • pp.485-492
    • /
    • 2012
  • As the shape of stamped part is complicated and as the trend toward light weight continues, the higher level of difficulty is required in making stamping die because of inevitably poor formability. The poor formability can be improved if the material flow during the stamping is carefully controlled. Application of drawbead became commonsense used to retard metal flow of blank into the die cavity at the region where wrinkle is expected. In the study, the concept of beadless stamping process is proposed and the method how to realize the beadless stamping process is presented. The validity of the proposed method is confirmed by the application of the real auto part.

Hot Stamping Simulations and Experiments for CTBA Tubular Beams (CTBA Tubular Beam의 열간 성형해석 및 실험)

  • Suh, C.H.;Kim, W.S.;Sung, J.H.;Park, J.K.;Kim, Y.S.;Kim, Y.S.
    • Transactions of Materials Processing
    • /
    • v.24 no.1
    • /
    • pp.13-19
    • /
    • 2015
  • For an accurate analysis of hot stamping, a coupled simulation with different aspects of the process(i.e. mechanical, thermal, and phase transformation) is needed. However, coupled simulations are time consuming and costly. Therefore, the current study proposes a simplified method focused on the forming for the hot stamping simulation of a coupled torsion beam axle (CTBA) tubular beam. In this simplified method, non-isothermal conditions were assumed and only conduction was considered, since it represents the majority of the heat transfer during hot stamping. In addition, temperature and strain rate effects were also included. Moreover, an isothermal simulation was conducted and compared with a non-isothermal simulation. Finally, the simulations were verified by experiments. In conclusion, the proposed method is shown to be effective for the development of tube-type parts, and it effectively predicts the deformation of the tubular beam during hot stamping.

Hardness Distribution and Dimensional Change after Partial- Hardened Hot Stamping of Automotive Body Part (국부 연화 핫스탬핑 차체 부품의 경도 분포 및 열 변형 거동)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.35 no.2
    • /
    • pp.66-73
    • /
    • 2022
  • Partial-hardened hot stamping has been well known to be very effective to absorb more energy in automotive lateral crash. Hardness distribution and dimensional change after partial-hardened hot stamping have been studied to find out effect of thermal deformation of the heated hot stamping die on dimensional accuracy of automotive center pillar. Soft zone of commercial center pillar showed 275~345 in Vickers hardness, indicating bigger non-uniformity which resulted from thermal deformation of heated die. Dimensional changes in soft zone of the commercial center pillar measured by three dimensional scanner were much bigger than that in hard zone. It has been found that hot stamping die compensation considering thermal deformation in soft zone causes a significant decrease in hardness deviation in the soft zone, corresponding to 20 percent of commercial center pillar and subsequently leads to much higher dimensional accuracy.

Optimization Design of Stainless Steel Stamping Multistage Pump Based on Orthogonal Test

  • Weidong, Shi;Chuan, Wang;Weigang, Lu;Ling, Zhou;Li, Zhang
    • International Journal of Fluid Machinery and Systems
    • /
    • v.3 no.4
    • /
    • pp.309-314
    • /
    • 2010
  • Stainless steel stamping multistage pump has become the mainstream of civil multi-stage pump. Combined with the technological features of stamping and welding pump, the studies of design for hydraulic parts of pump were come out. An $L_{18}$$3^7$)orthogonal experiment was designed with seven factors and three values including blade inlet angle, impeller outer diameter, guide vane blade number, etc. 18 plans were designed. The two stage of whole flow field on stainless steel stamping multistage pump at design point for design was simulated by CFD. According to the test result and optimization design with experimental research, the trends of main parameters which affect hydraulic performance were got. After being manufactured and tested, the efficiency of the optimal model pump reaches 61.36% and the single head is more than 4.8 m. Compared with the standard efficiency of 53%, the design of the stainless steel stamping pump is successful. The result would be instructive to the design of Stainless steel stamping multistage pump designed by the impeller head maximum approach.

Review on the Wear behavior of the Hot Stamping Process with Respect to Friction Testing Methods (마찰 방법에 따른 핫스탬핑 마모 거동의 연구 동향)

  • Ji, Min-Ki;Jun, Tea-Sung
    • Tribology and Lubricants
    • /
    • v.36 no.6
    • /
    • pp.350-358
    • /
    • 2020
  • Hot stamping is an effective and suitable process widely used in automotive applications, though critical issues such as the transfer of the coating materials and build-up of these materials on tool surfaces have been encountered. Past researches figured out the resultant wear phenomenon using pin-on-disc and drawing (for example, strip drawing and deep drawing) methods to mimic the process and analyzed the wear behavior with respect to the influencing factors such as surface coating, load, and roughness. Although the pin-on-disc is a conventional and widely-used method, it presented a methodological limitation when simulating the hot stamping process by forming a new blank each time, and hence, a drawing-based friction method has been proposed and developed. Each drawing method applies loads in a different way, resulting in a different wear behavior. Notably, the deep drawing process is most similar to the hot stamping process compared to other drawing methods. In this paper we present a review of the friction testing methods mimicking the hot stamping process and the associated wear behavior. This can be helpful in presenting a step-by-step approach and different perspectives on the wear behavior in the hot stamping process.

Time Stamping Service 기술 표준화 동향

  • 임영숙;강경희
    • Review of KIISC
    • /
    • v.11 no.6
    • /
    • pp.24-30
    • /
    • 2001
  • Time stamping service는 데이터가 특정 시점에 존재하였다는 증거를 신뢰할 수 있는 제3의 기관(Trusted Third Party) 이 제공해주는 서비스로서 e-Business가 활성화되면서 그 필요성이 부각되고 있는 서비스이다. Time stamping service 관련 기술은 ISO/IEC JTCl SC27 WG2에서 표준화 작업이 진행되고 있으며 IETF PKIX WG에서는 RFC 3161로 표준문서가 나와있다. 본 고에서는 현재 표준 작업이 진행되고 있는 ISO/IEC JTC1 SC27의 time stamping service 기술을 중심으로 서비스 개요와 지난 2001. 10.16(화)∼19(금) 서울에서 개최된 23차 SC27 기술 표준 회의에서 논의된 주요 쟁점 사항을 정리한다.

  • PDF

A Study of Developing Stamping Die by Using One-Step Form Method in Auto-Body Panel Stamping Process (차체 판넬 스템핑 공정에서 One-step Form 해석방법을 이용한 금형개발에 관한 연구)

  • Hwang Jae Sin;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.29 no.2 s.233
    • /
    • pp.350-359
    • /
    • 2005
  • Finite element method is a very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate die model is required. Among finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. This study is about analyzing the stamping process problems by using AutoForm commercial software which used static-implicit method. According to this study, the results of simulation will give engineers good information to access the die design of optimization.

A Study of selecting material for forming analysis in REF SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • 황재신;정동원;안병일;문원섭;박영근
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.1410-1413
    • /
    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

  • PDF