• Title/Summary/Keyword: Staged Combustion

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Simulator Development for Startup Analysis of Staged Combustion Cycle Engine Powerpack (다단연소사이클 엔진 파워팩 시동 해석 시뮬레이터 개발)

  • Lee, Suji;Moon, Insang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.5
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    • pp.62-70
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    • 2015
  • A liquid rocket engine system can cause rapid pressure and temperature variations during the startup period. Thus the startup analysis is required to reduce time and expense for successful development of liquid rocket engine through the startup prediction. In this study, a startup analysis simulator is developed for a staged combustion cycle engine powerpack. This simulator calculates propellant flow rates using pressure and flow rate balances. In addition, a rotational speed of turbopump is obtained as a function of time by mathematical modeling. A startup analysis result shows that the time to reach a steady-state and a rotational speed at the steady-state are 1.3 sec and 27,500 rpm, respectively. Moreover it can indicate proper startup sequences for stable operation.

Study of Mechanical Property of Metal by Changing the Conditions of Metal 3D Printing Parameter (금속 3D 프린터 제작조건 변화에 의한 금속소재 물성변화연구)

  • Noh, Yong-oh;Rhee, Byung-ho;Park, Sun-hong;Han, Yeoung-min;Bae, Byunghyun;Kim, Young-june;Cho, Hwang-rae;Hyun, Seong-yoon;Bang, Jeong-suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.849-855
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    • 2017
  • The development of a staged combustion cycle engine with higher perfomance is essential to provide higher transport capability of space launch vehicles. The combustor head of engine has a cone-shaped head and its manifold of combustor has a very complicated structure. The head and manifold have been manufactured by casting or machining methode. Metal 3D printing technologies are recently known as one of promising methods to improve manufacturing process for them because they are possible to over come limitations of the two methods. In this paper, a selective laser sintering method is used to make test materials and their physical properties are studying by changing its operation parameters to establish the better processing conditions. It is found that the 3D printing method is acceptable to manufacturing the head or manifold of combustor for staged combustion cycle engine.

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Characteristics of Multi staged Combustion on a Double-cone Partial Premixed Nozzle (이중 콘형 부분 예혼합 GT 노즐의 다단 연소특성)

  • Kim, Han Seok;Cho, Ju Hyeong;Kim, Min Kuk;Hwang, Jeongjae;Lee, Won June
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.49-55
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    • 2020
  • Experimental investigations were conducted to understand the multi-staged combustion characteristics of a swirl-stabilized double cone premixed burner nozzle used for industrial gas turbines for power generation. Multi-staged combustion is implemented by injecting the fuel through the existing manifold of the side slots as well as through the apex of the cone with two fuel injection angles which are slanted or axial. NOx and CO emissions, and wall temperature distributions were measured for various fuel distributions and operating conditions. Results show that NOx emissions are decreased when the fuel distribution to the apex is 3% of the total amount of fuel, which is due to more uniform fuel distribution inside the nozzle, hence less hot spots at the flame. NOx emissions are rather increased when the fuel distribution to the apex is 8% of the total amount of fuel for axial fuel injection by occurrence of flash back in premixing zone of burner.

Development Status and Plan of the High Performance Upper Stage Engine for a GEO KSLV (정지궤도위성용 한국형 우주발사체를 위한 고성능 상단 엔진 개발 현황 및 계획)

  • Yu, Byungil;Lee, Kwang-Jin;Woo, Seongphil;Im, Ji-Hyuk;So, Younseok;Jeon, Junsu;Lee, Jungho;Seo, Daeban;Han, Yeoungmin;Kim, Jinhan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.2
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    • pp.125-130
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    • 2018
  • The technology development of a high performance upper stage engine for a GEO(GEostationary Orbit) KSLV(Korea Space Launch Vehicle) is undergoing in Korea Aerospace Research Institute. KSLV is composed of an open cycle engine with gas generator, which is for a low orbit launch vehicle. However the future GEO launch vehicle requires a high performance upper stage engine with a high specific impulse. The staged combustion cycle engine is necessary for this mission. In this paper, current progress and future plan for staged combustion cycle engine development is described.

A Numerical Study on the Simulation of Power-pack Start-up of a Staged Combustion Cycle Engine (다단연소 사이클 엔진의 파워팩 시동 모사를 위한 해석적 연구)

  • Lee, Sunghun;Jo, Seonghui;Kim, Hongjip;Kim, SeongRyong;Yi, SeungJae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.3
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    • pp.58-66
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    • 2019
  • In this study, the start-up characteristics of a staged combustion engine were analyzed numerically based on relational equation modeling of the entire engine components. The start-up characteristics were extensively analyzed considering the transient period of the total engine system from the start-up sequence till the steady-state of the engine. The performance characteristics of the engine components such as RPM of engine power-pack, chamber pressure and O/F ratio of pre-burner, and mass flow of propellants in the start-up period were investigated. Furthermore, the calculated engine data were compared satisfactorily with the experimental data. Through the comparison of data, successful validation of present engine start-up analysis has been obtained.

Spray Characteristics of Gas-centered Swirl Coaxial(GCSC) Injector in High Pressure Condition (고압환경에서의 기체-액체 분사기 분무 특성 연구)

  • Kim, Jong-Gyu;Han, Yeoung-Min;Bae, Tae-Won;Choi, Hwan-Seok;Yoon, Young-Bin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.5-8
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    • 2010
  • The GCSC injectors studied in this paper are those applied to the combustion chamber of staged combustion engines. Liquid fuel is injected through tangential holes along the outer wall of the GCSC injector forming a swirling sheet and oxygen rich gas generated by a preburner enters axially through the center orifice of the injector to form a gaseous jet. The spray characteristics of GCSC injectors under ambient/high pressure conditions and the effect of recess on spray characteristics have been examined in this paper. These results are expected to be used as fundamental data to develop of a staged combustion engine.

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The Power-pack combustion test and Evaluatin of Technology Demonstraion Model for Sataged Combustion Cycle Engine (다단연소엔진 기술검증시제 파워팩 시험 평가)

  • Jeon, Junsu;Kim, Seungryong;Kim, Sunghyuk;Kim, Seunghan;Kim, Chaehyoung;Seo, Daeban;So, Younseok;Woo, Seongphil;Lee, Kwangjin;Yi, Seungjae;Lee, Jungho;Im, Jihyuk;Yu, Byungil;Cho, Namkyung;Hwang, Changhwan;Han, Yeoungmin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.104-107
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    • 2017
  • The power-pack combustion test of technology demonstration model(TDM0) for 9 tonf-class staged combustion cycle engine development was conducted in the Upper-stage Engine Test Facility(UETF) of Naro Space Center. The power-pack model of TDM0 was composed of a pre-burner, a turbo-pump and propellant supply systems without a main combustor. In the power-pack combustion test, we confirmed the linked working condition and verified the main functional variation of the power-pack for the engine system test.

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A Study on Low-NOx Combustion in an Oil Burner for an Industrial Boiler (산업 보일러용 오일버너에서의 저 NOx 연소 연구)

  • Shin, Myung-Chul;Kim, Se-Won;Park, Ju-Won;Bang, Byeong-Ryeol;Yang, Won;Go, Young-Gun
    • Journal of the Korean Society of Combustion
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    • v.14 no.1
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    • pp.19-24
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    • 2009
  • A novel low NOx oil burner of 0.7 MW (for a 1 ton steam/hr industrial boiler) was designed and tested to investigate the combustion characteristics through in-flame measurement and flue gas analysis. Flame shape was observed by CCD camera and $CH^*/{C_2}^*$ radical distribution in the flame were observed, along with measurement of flue gas composition such as NOx and CO, for various heat inputs, excess airs and pressure of the fuel spary nozzles. The flame showed the two-zone structure: fuel-rich and fuel-lean zone, which was very favorable for the low-NOx combustion, and the NOx emission for haevy oil combustion was significantly reduced to < 150 ppm at 4 % $O_2$, compared with the NOx level of a conventional heavy oil burner.

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Combustion Characteristics of Non-premixed VIStA Burner in Once-Through-Type Boiler (관류보일러 연소실에서 비예혼합 VIStA 버너의 연소 특성)

  • Ahn, Joon;Kim, Hyouck-Ju;Choi, Kyu-Sung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.5
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    • pp.547-552
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    • 2010
  • A modified VIStA (vortex inertial staged air) burner was developed and used in a once-through-type boiler. For safety, the combustion in this burner is of the non-premixed type. An air damper is installed to control the distribution of air to each combustion chamber. The effects of the air-fuel ratio and air distribution on NOx formation were investigated. The newly modified VIStA burner gives NOx reduction effect by maximum 20% in the combustion chamber of a boiler, while it yields more uniform flame than the conventional burner.

Effect of Ash Content on Unburned Carbon and NOx Emission in a Drop Tube Furnace (DTF 를 이용한 석탄 회분 함량에 따른 미연분 및 NOx 배출 특성 연구)

  • Kim, Sang-In;Lee, Byoung-Hwa;An, Ke-Ju;Kim, Man-Cheol;Kim, Seung-Mo;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.963-969
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    • 2014
  • Four coal sources that had different ash contents were evaluated in a drop tube furnace (DTF). Combustion experiments were conducted by using several sources with different particle sizes and excess air ratios under air-staging conditions to determine the optimized combustion conditions of high-ash coal, with an emphasis on the combustion efficiency and NOx emissions. The results show that the higher ash content results in a large amount of carbon remaining unburned, and that this effect is dominant when the largest particle size is used. Furthermore, the ash content of coal does affect the Char-NOx concentration, which decreases with the particle size. The results of this study suggest that an air-staged system can be useful to reduce the NOx emissions of high-ash coal and that control of the air stoichiometric ratio of the primary combustion zone (SR1) is effective for reducing NOx emissions, especially by considering unburned carbon contents.