• 센서학회지
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• 제30권3호
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• pp.148-153
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• 2021

During the manufacture of a ZnS lens with excellent transmittance in the mid-infrared region (3-5 ㎛) by the hot-press process, a single-layer sintering method is used in which one lens is manufactured in one process. Additional research is required to improve this single-layer sintering method because of its low manufacturing efficiency. To solve this problem, the variation in optical properties of ZnS lenses with change in sintering temperature was investigated by introducing a Stack sintering method that can sinter multiple lenses simultaneously. A carbon paper was placed between the molded lenses and sintered into five layers. The average permeability of 67% at medium infrared wavelengths of 3-5 ㎛ was excellent under the following sintering conditions: pressure of 50 MPa and temperature of 850℃. This value is 1% less than the average permeability in the case of single-layer sintering of the ZnS lens. It was confirmed that the stack sintering method developed in this study can be used to manufacture a large number of lenses with excellent characteristics in a single process.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1295-1298
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• 2004

Selective Laser Sintering(SLS) method is one of Rapid Prototyping(RP) technologies. It is used to fabricate desirable part to sinter powder and stack the fabricated layer. To develop this SLS machine, it needs effective scanning path and the development of scanning device. This paper shows how to make fast scanning path with respect to scan spacing, laser beam size and scanning direction from 2-dimensional sliced file generated in commercial CAD/CAM software. Also, we develop the scanning device and its control algorithm to precisely follow the generated scanning path. Scanning path affects precision and total machining time of the final fabricated part. Sintering occurs using infrared laser which has high thermal energy. As a result, shrinkage and curling of the fabricated part occurs according to thermal distribution. Therefore, fast scanning path generation is needed to eliminate the factors of quality deterioration. It highly affects machining efficiency and prevents shrinkage and curling by relatively lessening the thermal distribution of the surface of sintering layer. To generate this fast scanning path, adaptive path generation is needed with respect to the shape of each layer, and not simply x, y scanning, but the scanning of arbitrary direction must be enabled. This paper addresses path generation method to focus on fast scanning, and development of scanning system and control algorithm to precisely follow generated path.

• 한국분말재료학회지
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• 제17권2호
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• pp.123-129
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• 2010

The fabrication of interconnect from titanium powders and $TiN_x$ powders is investigated. Corrosion-resistant titanium and $TiN_x$ are used as reinforcement in order to reveal high heat and corrosion resistance at the elevated temperature. We fabricated the plates for interconnect reinforced with $TiN_x$ by mixing titanium powders with 10 wt.% of nano-sized $TiN_x$. Spark Plasma Sintering (SPS) was chosen for the sintering of these composites. The plate made of titanium powders and $TiN_x$ powders demonstrates higher corrosion resistance than that of the plate of titanium powders alone. The physical properties of specimens were analyzed by performing hardness test and biaxial strength test. The electrochemical properties, such as corrosion resistance and hydrogen permeability at high temperature, were also investigated. The microstructures of the specimens were investigated by FESEM and profiles of chemical compositions were analyzed by EDX.

• 한국건설순환자원학회논문집
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• 제8권3호
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• pp.286-293
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• 2020

본 연구에서는 시멘트 소성공정에 연료로 사용된 가연성 산업부산물 및 생활폐기물의 사용량와 대기배출가스중 유해성분인 NOx, CO 발생량을 비교함으로써 상관관계를 확인하고자 하였다. 분석은 천연연료로서 유연탄, 대체연료로서 연질 플라스틱류(비닐류 등 풍력에 의해 비산되기 쉬운 성질의 플라스틱류), 경질 플라스틱류(폐고무, PET 등 풍력에 비산되지 않는 성질의 플라스틱류), 재생유를 사용하는 국내 A시멘트 제조사 소성설비의 연료투입량 및 연소온도 등 2019년 공정 데이터를 독립변수로 하고, stack으로 배출되는 NOx, CO량을 종속변수로 하여 반응표면분석(RSM) 기법을 활용해 상관관계를 분석하였다. 분석결과 폐기물마다 배출물질에 미치는 영향이 상이함을 확인하였고, 특히 경질 플라스틱류는 CO 배출은 증가시키지만 NOx를 저감하는 효과가 뛰어난 것으로 분석되었다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.2175-2178
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• 2005

Selective Laser Sintering(SLS) method is one of Rapid Prototyping(RP) technologies. It has been used to fabricate desirable part to sinter powder and stack the fabricated layer. Since the sintering process occurs using infrared laser having high thermal energy, shrinkage and curling of the fabricated part occurs according to thermal distribution. Therefore, the fast scanning path generation is necessary to eliminate the factors of quality deterioration. In case of fabricating larger size parts, the unique scanning device and scanning path generation should be considered. In this paper, the development of SLS machines being capable of large size fabrication(800${\times}$1000${\times}$800 mm, W${\times}$D${\times}$H) will be addressed. The dual laser system and the unique scanning device have been designed and built, which employ CO2 lasers and dynamic 3-axis scanners. The developed system allows scanning a larger planar surface with the desired laser spot size. Also, to generate the fast scanning paths, adaptive path generation is needed with respect to the shape of each layer, and not simply x, y scanning, but the scanning of arbitrary direction should be enabled. To evaluate the suggested method, the complex part will be used for the experiment fabrication.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2010년도 추계학술대회 초록집
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• pp.89.1-89.1
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• 2010

본 연구는 세라믹 연결재로 사용되는 Perovskite 구조의 LSTO조성의 실제 SOFC stack 적용을 위한 소결온도를 낮출 수 있는 방법에 관해 연구하였다. SOFC 단전지에서 IC 소재는 $1300{\sim}1400^{\circ}C$에서 소결이 이루어져야만 하나 현재 사용하고 있는 LCO계 조성의 경우 $1500{\sim}1600^{\circ}C$의 높은 온도에서 소결이 이루어지며 고온에서 $Cr_2O_3$의 휘발로 인해 낮은 전기전도성을 갖는 문제점을 가지고 있다. 이러한 문제점을 해결하기 위해 IC 소재에 소결조제를 첨가하여 소결특성을 평가하였고, SEM과 XRD분석을 통하여 perovskite 단일상이 합성된 것을 확인하였다. 또한 Archimedes법을 사용하여 흡수율 및 겉기공율을 측정하였고, DC analyzer를 사용하여 전기전도도를 측정한 결과 대기분위기 $750^{\circ}C$에서 높은 값을 나타냄을 확인할 수 있었다.

• 한국추진공학회지
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• 제5권1호
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• pp.49-59
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• 2001

경사기능재료(FGM)는 일반적으로 세라믹스나 금속과 같은 서로 다른 재료로 이루어져 있다. FGM의 성질은 조성구배, 미세조직, 기공율에 의해 변화가 일어난다. 본 연구에서는 입방체 AlN/Al-$Al_3$Ti FGM은 분말야금공정으로 제조하였고 그 특성을 관찰하였다. Al에 서로 다른 Mg와 Ti 분말을 steel 몰드에 조성구배를 폭넓게 하여 적층, 혼합하였다. 소결온도와 Mg의 양을 점점 증가시킴으로써 형성된 AlN의 양도 더 증가하였다. AlN과 $Al_3$Ti는 조성구배를 XRD 분석, 광학현미경으로 조직을 관찰하였으며 미소경도시험을 행하였다.

• 전기화학회지
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• 제9권3호
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• pp.118-123
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• 2006

반복적인 작동/멈춤에 의해 고분자전해질 연료전지의 성능 감소가 촉진되며, 이는 연료전지 자동차의 상용화를 위해 반드시 해결되야 한다. 고분자전해질 연료전지 스택의 운전을 정지했을 때 연료극 유로에는 수소가, 공기극 유로에는 공기가 남아 있어 연료전지가 열림회로 전위 상태에 한동안 유지되며 이로 인해 촉매의 소결이 촉진되고 과산화수소 라디칼이 형성되어 전해질를 분해시키는 것으로 보고되고 있다. 본 연구에서는 반복적인 작동/멈춤이 따라 고분자전해질 연료전지의 성능 감소와 막-전극 접합체의 특성에 미치는 영향을 조사하고, 운전 정지 시 잔존 수소를 제거함으로써 연료전지 스택의 내구성을 향상시키는 방법을 제안하였다.

• Transactions on Electrical and Electronic Materials
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• 제18권4호
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• pp.181-184
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• 2017

Multilayer ceramics in which piezoelectric layers of $0.90Pb(Zr_{0.48}Ti_{0.52})O_3-0.05Pb(Mn_{1/3}Sb_{2/3})O_3-0.05Pb(Zn_{1/3}Nb_{2/3})O_3$ (0.90PZT-0.05PMS-0.05PZN) stack alternately with silver electrode layers were prepared by an advanced low-temperature co-fired ceramic (LTCC) method. The electrical properties and bonding strength of the multilayers were associated with the interface morphologies between the piezoelectric and silver-electrode layers. Usually, the inner silver electrodes are fabricated by sintering silver paste in multi-layer stacks. To improve the interface bonding strength, piezoelectric powders of 0.90PZT-0.05PMS-0.05PZN with an average particle size of $23{\mu}m$ were added to silver paste to form a gradient interface. SEM observation indicated clear interfaces in multilayer ceramics without powder addition. With the increase of piezoelectric powder addition in the silver paste, gradient interfaces were successfully obtained. The multilayer ceramics with gradient interfaces present greater bonding strength as well as excellent piezoelectric properties for 30~40 wt% of added powder. On the other hand, over addition greatly increased the resistance of the inner silver electrodes, leading to a piezoelectric behavior like that of bulk ceramics in multilayers.