• Title/Summary/Keyword: Stable fatigue

Search Result 190, Processing Time 0.024 seconds

The Effect of Shot Peening on the Corrosion and Fatigue Crack to SAE5155 Steel (SAE 5155강에서 쇼트피닝이 부식과 피로균열특성에 미치는 영향)

  • Park, Kyeong-Dong;Shin, Yung-Jin;Kim, Dong-Ug
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.30 no.6
    • /
    • pp.731-739
    • /
    • 2006
  • Corrosion and lassitude are very important in the metal construction Currently, the shot peening is used much for removing the defect on the surface, improving the fatigue strength on surface. In this study. the influence of shot peening to the corrosion property were investigated in 3.5% NaCl, 10% HNO3 + 3% HF. 6% FeC13. The immersion test was performed on two kind of specimen(Removed corrosion product. RCP and Continuous immersed specimen: CIS). The immersion periods was 3600hours. Corrosion potential. weight loss, and fatigue crack growth characteristics were investigated. The result, shot peening in corrosion potential showed stable potential. Also, shot peening displayed small Weight loss than un peening. And Fatigue crack resistivity of shot peening in corrosion solution's fatigue crack appeared greatly than un peening.

Fatigue Crack Growth Behavior of Short fiber/Particle Hybrid Metal Matrix Composites (단섬유/입자 혼합 금속복합재료의 피로균열진전 거동)

  • Oh K.H.;Jang J. H.;Han K. S.
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2004.04a
    • /
    • pp.219-222
    • /
    • 2004
  • The effects of short fiber and particle hybrid reinforcement on fatigue crack propagation behaviors in aluminum matrix composites have been investigated. Single and hybrid reinforced 6061 aluminum containing same 20 $Al_2O_3\;volume\%$ with four different constituent ratios of short fibers and particles were prepared by squeeze casting method and tested to check the near-threshold and stable crack growth behavior. The fatigue threshold of the composites increased with portion of particle contents and showed the improved crack resistance especially in low stress intensity range. Addition of particle instead of short fiber also increased fracture toughness due to increase of inter-reinforcement distance. These increase in both fatigue threshold and fracture toughness eventually affected the fatigue crack growth behavior such that the crack growth curve shift low to high stress intensity factor value. Overall experimental results were shown that particle reinforcement was enhanced the fatigue crack resistance over the whole stress intensity factor range.

  • PDF

Structural and Fatigue Analysis on Bicycle Pedal (자전거 페달에 대한 구조 및 피로 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.21 no.1
    • /
    • pp.51-57
    • /
    • 2012
  • This study investigates structural and fatigue analyses at bicycle pedal. Maximum deformation at model 1 is 2 times as much as model 2 at static analysis. Models 1 and 2 have the possibility of the weakest strength at the part of contact with chain gear. Among the cases of nonuniform fatigue loads at Models 1 and 2, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^4$ MPa and the amplitude stress of 0 to $10^4$ MPa, the possibility of maximum damage becomes 4%. This stress state can be shown with 5 to 7 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The analysis result of this study can be effectively utilized with the safe design of pedal.

Remaining Life Estimation of a Level Luffing Crane Component by Computer Simulation (컴퓨터 시뮬레이션을 통한 수평 인입 크레인 구성 재료의 잔존수명 예측)

  • Kim, Sangyeol;Kim, Seongsoo;Choi, Heekyu
    • Korean Journal of Metals and Materials
    • /
    • v.48 no.6
    • /
    • pp.489-497
    • /
    • 2010
  • The remaining life estimation of the level luffing crane component, which has operated for about 20 years is examined carefully, especially on the crane structures. To analyse the crane sructures, the basic load and load combination needed to be considered. We modeled various parts of the level luffing crane to analyse fatigue. Fatigue analysis results showed that the level luffing crane is in the fatigue life so that the crane is in the safe state in fatigue cumulative damage. Analysis results show that the remaining life of a jib upper beam would be about 10 years therefore, the level luffing crane should be stable for fatigue for that period.

Structural and Fatigue Analysis on Shock Absorber Mount of Automobile (자동차의 쇽업쇼바 마운트에 대한 구조 및 피로해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.1
    • /
    • pp.125-133
    • /
    • 2012
  • This study aims at structural analysis with fatigue on the shock absorber mount of automobile. Two kinds of mount as original model 1 and reinforced model 2 are applied. Among the cases of nonuniform fatigue loads at both models, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'SAE bracket history' or 'SAE transmission', the maximum fatigue life at model 2 is 5 to 6 times as much as model 1 and the minimum damage at model 2 is decreased 5 to 6 times as much as model 1. In case of 'Sample history' as slow fatigue loading history, the minimum damage at model 2 becomes same as model 1 but the maximum fatigue life at model 2 is decreased more than 17 times as much as model 1. In case of 'Sample History' with the average stress of -$10^4MPa$ to $10^4MPa$ and the amplitude stress of 0MPa to $10^4MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Safe and durable design of shock absorber can be effectively improved by using this study result on mount frame.

Fatigue Crack Growth Rate Equation by Crack Closure (균열닫힘현상을 고려한 피로균열전파식)

  • 김용수;강동명;신근하
    • Journal of the Korean Society of Safety
    • /
    • v.6 no.4
    • /
    • pp.81-87
    • /
    • 1991
  • We propose the crack growth rate equation which will model fatigue crack growth rate behavior such that constant stress amplitude fatigue crack growth behavior can be predicted. Constant stress amplitude fatigue tests are conducted for four materials under three stress ratios of R=0.2, R=0.4 and R=0.6. Materials which have different mechanical properties i.e. stainless steel, low carbon steel, medium carbon steel and aluminum alloy are used. Through constant stress amplitude fatigue test by using unloading elastic compliance method, it is confirmed that crack closure is a close relationship with fatigue crack propagation. We describe simply fatigue crack propagation behavior as a function of the effective stress intensity factor range ($\Delta$ $K_{eff}$=U .$\Delta$K) for all three regions (threshold region, stable region). The fatigue crack growth rate equation is given by da / dN=A($\Delta$ $K_{eff}$­$\Delta$ $K_{o}$ )$^{m}$ / ($\Delta$ $K_{eff}$­$\Delta$K) Where, A and m are material constants, and $\Delta$ $K_{o}$ is stress intensity factor range at low $\Delta$K region. $K_{cf}$ is critical fatigue stress intensity factor.actor.

  • PDF

Computer Simulation for Residual Life Expectancy of a Container Crane Boom Structure (컨테이너 크레인 붐 구조물의 잔존수명 예측을 위한 컴퓨터 시뮬레이션)

  • Kim, Sang-Yeol;Bae, Hyung-Sub;Lee, Yuk-Hyung;Park, Myeong-Kwan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.24 no.9
    • /
    • pp.119-129
    • /
    • 2007
  • The residual life expectancy of the container crane which has been operated more or less 39 years is examined carefully, especially on the boom structure. The basic load and load combination need to be considered for to analyse the boom structure. Various parts of container crane are modeled for to analyse stress, the deflection and the fatigue. Analysis results show that the boom is stable in the stress and deflection but the boom vertical member is over the fatigue life. The rail support beam and boom bottom chord are approximately near the fatigue life. Analysis results show that the residual life of rail support beam and the boom bottom chord would be 2.2 years and 6.8 years, respectively.

Structure Structural Durability Analysis on Bike Carrier Basket (자전거 짐받이에 대한 구조적 내구성 해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.1
    • /
    • pp.70-76
    • /
    • 2013
  • This study investigates structural durability through the analyses of stress, fatigue life and vibration damage at bike carrier basket. As model 2 has less stress and deformation than model 1 on static structural analysis, model 2 becomes more durable than model 1. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. The amplitude deformations become highest at maximum response frequency of 2400Hz in cases of models 1 and 2. As the values of maximum equivalent stresses become within the allowable material stresses at two holes at the upper parts on models 1 and 2, these models become safe. The structural result of this study can be effectively utilized with the design of bike carrier basket by investigating prevention and durability against fatigue or vibration damage.

A Study of Shot Peened Spring Steel(SUP9) for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature (SUP9 스프링강의 숏피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구)

  • Park, Kyoung-Dong;Son, Myoung-Koon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.1
    • /
    • pp.22-31
    • /
    • 2003
  • The compressive residual stress, which is induced by shot peening process, seems to be an Important factor in increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue charateristic investigation of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

  • PDF

Structural Analysis on Durability of Pedal (페달의 내구성에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.10 no.4
    • /
    • pp.88-95
    • /
    • 2011
  • In this study, the deformation, stress, vibration, fatigue life and the probability of damage are analyzed at the pedal applied by the force of 300N. The maximum stress at the lower of pedal is shown as 20.801MPa. And the maximum displacement is 0.85mm at the maximum response frequency as 3800Hz. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{5}MPa$ and the amplitude stress of 0 to $10^{5}MPa$, the possibility of maximum damage becomes 0.6%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively improved with the design of pedal by investigating durability against its damage.