• Title/Summary/Keyword: Square cup

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A Study on the Drawability of Clad Sheet Metal (STS304-A1050-STS304) by Warm Draw Die (온간금형에 의한 클래드판재(STS304-A1050-STS304)의 드로잉성 연구)

  • Ryu H. Y.;Kim J. H.;Ryu J. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.136-143
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    • 2002
  • Warm draw die technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical and square cup drawing of stainless-aluminum clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to $180^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch comer area. Test materials chosen for experiments are STS304-A1050-STS304 clad sheets. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio and relative drawing depth as well as quality of drawn cups(distribution of thickness)are investigated and validity of warm drawing process is also discussed. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant remover and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

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Effect of Processing Conditions on the Deep Drawability of Ti-6Al-4V Sheet at Warm Temperatures (Ti-6Al-4V판재의 온간 딥드로잉 성형성에 미치는 공정변수의 영향)

  • Shin, G.S.;Park, J.G.;Kim, J.H.;Kim, Y.S.;Park, Y.H.;Park, N.K.
    • Transactions of Materials Processing
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    • v.24 no.1
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    • pp.5-12
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    • 2015
  • In the current study, fundamental deep drawing characteristics of Ti-6Al-4V alloy sheets were investigated to establish the effect of processing conditions on large size square deep drawn cups. To accomplish this study, FE-simulations (Abaqus) were performed to determine optimum blank size, friction coefficient, the gap between punch and die, etc. The simulated processing parameters were verified experimentally. Based on the FE-simulation results, deep drawing was performed with various blank holding loads and sample sizes. In order to improve the formability of Ti-6Al-4V sheet, various lubricant methods were evaluated. Tensile tests and thickness measurements were conducted on the formed sheets. Processing parameters including blank holding force, lubricants, and optimum blank size, were selected to achieve improved drawing quality. With the optimum processing condition, a $200mm{\times}200mm$ cup was deep drawn successfully.

Initial Blank Optimization Design of Square Can Multistage Drawing considering Formability and Product Shape (사각형 캔 드로잉 다단 공정에서 성형성과 제품형상을 동시에 고려한 초기 블랭크 형상 최적 설계)

  • Park, Sang-Min;Kim, Dong Kyu;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.320-326
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    • 2017
  • Multistage deep-drawing technology is used widely in the production of mobile phone battery cases to improve productivity and economy. To ensure adequate capacity and rigidity, such cases are fabricated as a rectangular cup with a high slender ratio. The multistage deep-drawing of a rectangular cup entails a high slender ratio, and the heights of the product sides may be non-uniform because of the complicated deformation mechanisms. This causes problems in product assembly that affects the surface quality of the case. This study examined a blank shape that minimizes the height variations of the product to resolve the aforementioned problems. Optimization design and analysis were performed to identify the shape that yields the least variation. The long and short sides of an oval blank were set as the design variables. The objective function was set to yield the lowest height difference, and the thickness reduction rate of the product was set to the target range. In addition, the height of the final shape was set as a constraint. The height difference was minimized successfully using the optimized design. The design process of the initial blank for all rectangular shapes can be automated in the future.

Process and Die Design of Square Cup Drawing for Wall Thickening (사각형 판재성형 시 벽두께 증육을 위한 금형 및 공정 설계)

  • Kim, Jinho;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5789-5794
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    • 2015
  • Recently, thin and light-weight production technologies are needed in IT industry in accordance with increase of the smart phones and mobile PC products. In order to make light and high rigidity products, engineering plastic and aluminum materials are frequently used in products appearance and frame hat support structure. Especially aluminum extrusion and CNC Brick processes are widely used for high strength and high rigidity technology. But extrusion method has constraints to apply exterior design and CNC Brick process has relatively high production cost and low speed of manufacturing. In this research, a new process method is introduced in order to reduce material cost and to improve manufacturing speed dramatically. Plate forging process means basically that thickening of local wall area thickness after deform exterior shape by deep drawing and bending process. Therefore, it is possible to minimize the waste of material and the manufacturing time. In this study the process of plate forging is designed using finite element program AFDEX-2D and the thickness and the width of initial deformed blank. And it is verified as a sample which is a part of laptop developed through the proposed plate forging method.

Evaluation of regulating gate impact in small agricultural watershed using coupled SWAT-CFD models (유역-전산유체역학 연계 모형을 이용한 농촌 소유역 하류의 제수문 영향 평가)

  • Kim, Dong Hyeon;;Kim, Da-Yun;Jang, Taeil
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.473-473
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    • 2021
  • 새만금 유역의 하류 평야지대는 농업 관개 및 배수가 제수문의 영향을 받고 있으며, 상류 축산밀집시설에 따라 농업 비점오염원 유입이 수계 환경오염에 미치는 영향을 평가하는 것이 필요하다. 본 연구에서는 새만금 유역의 하류 제수문을 대상으로 유역 모형과 전산유체역학 모형을 이용하여 유입, 유출 그리고 오염원 등의 영향을 분석하고자 한다. SWAT (Soil and water assessment tool)은 유역 모형으로 수문순환 및 비점오염원을 모의하기 위해 개발한 모형이다. CFD(Computational fluid dynamics)는 구조물을 설계하고 유체, 기체 등의 역학을 모의할 수 있다. SWAT 모형을 이용하여 농촌 소유역을 대상으로 하류 제수문 위치를 출구로 지정하여 수문을 모의하고 그 결과자료는 CFD에 입력할 수 있다. CFD는 하류 제수문 구조물을 설계하고 SWAT 모형의 수문자료를 입력하여 제수문의 유입 및 유출 영향을 평가할 수 있다. SWAT 모형 구축을 위해 2015-2018년까지 기상, 수위, 유량 관측자료를 수집하였으며, 보정기간과 검증기간은 각 2년이며, 모형 성능 검증에 사용한 적합성 평가 지수는 R2 (Determine coefficient), RMSE (Root mean square error), 그리고 NSE (Nash-sutcliffe efficiency coefficient)를 사용하였다. 모형의 보정은 SWAT-CUP 자동보정프로그램을 사용하였으며, 모형의 보정지수는 NSE를 사용하였고, 1,000회 반복 수행을 통해 매개변수를 최적화하였다. CFD 모형은 제수문의 실제 규격을 바탕으로 동일한 구조를 고려하였으며, 수문조작을 고려하여 유입 및 유출을 모의하였다. 본 연구는 유역차원과 구조물 차원의 모델링을 연계하는 것으로 최근 기후변화에 따라 급격히 변화하는 유역환경에 대처할 수 있는 방안이 될 수 있을 것이며, 제수문 시설을 관리하는 기관에서도 합리적인 운영방안에 대한 기초자료로 기여할 수 있을 것으로 사료된다.

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A study on coupled SWAT and CFD models of regulating gate operation in small agricultural watershed (농촌소유역에서의 제수문 기작을 고려한 유역-전산유체역학 연계 모델링 기초연구)

  • Kim, Dong Hyeon;Jang, Taeil
    • Proceedings of the Korea Water Resources Association Conference
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    • 2020.06a
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    • pp.262-262
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    • 2020
  • 새만금 유역 내에는 다수의 보 및 제수문이 위치하고 있으며, 관개, 배수, 오염원 등이 영향을 받고 있다. 선행연구 중에는 보 및 제수문을 고려하기 위해 모형의 소스코드를 일부 수정하여 연구되고 있으나 유역모형으로 구현하기에는 한계가 있으며, 이에 대한 연구는 미흡한 실정이다. 본 연구에서는 만경강 유역을 대상으로 유역 모형과 전산유체역학 모형을 이용하여 하류 제수문에 대한 유입, 유출 그리고 오염원 등의 영향을 분석하고자 한다. SWAT (Soil and water assessment tool)은 유역 모형으로 미국 농무부에서 농업유역의 수문순환 및 비점오염원을 모의하기 위해 개발한 모형이다. CFD (Computational fluid dynamics)는 전산유체역학 모형으로 구조물을 설계하고 유체, 기체 등을 모의할 수 있다. SWAT 모형을 이용하여 농업유역 하류 제수문 위치를 출구로 지정하여 수문을 모의하고 그 결과자료는 CFD에 입력할 수 있다. CFD는 하류 제수문 구조물을 설계하고 SWAT 모형의 수문자료를 입력하여 제수문의 영향을 평가할 수 있다. 우선, 만경강 유역을 대상유역으로 선정하고 부용, 황산, 상리, 고은교 등 제수문의 위치를 파악하였다. SWAT 모형 구축을 위해 2015-2018년까지 기상, 수위, 유량 관측자료를 수집하였으며, 보정기간과 검증기간은 각 2년이며, 모형 성능 검증에 사용한 적합성 평가 지수는 R2 (Determine coefficient), RMSE (Root mean square error), 그리고 NSE (Nash-sutcliffe efficiency coefficient)를 사용하였다. 모형의 보정은 SWAT-CUP 자동보정프로그램을 사용하였으며, 모형의 보정지수는 NSE를 사용하였고, 1,000회 반복 수행을 통해 매개변수를 최적화하였다. 보정기간의 유출량 적합성 평가 지수는 R2, RMSE 그리고 NSE가 각각 0.84, 2.96 mm/day, 0.70을 나타냈다. 검증기간의 유출량 적합성 평가 지수는 R2, RMSE 그리고 NSE가 각각 0.72, 2.94 mm/day, 0.46을 나타냈다. 본 연구는 유역 차원과 구조물 차원의 모델링을 연계하는 것으로 향후 제수문 모니터링 자료를 활용하여 CFD 모형을 구축하고 유입량에 따른 제수문의 검보정 및 영향을 평가하고자 한다. 이러한 결과는 최근 기후변화에 따라 급격히 변화하는 유역환경에 대처할 수 있는 방안이 될 수 있을 것이며, 제수문 시설을 관리하는 기관에서도 합리적인 운영방안에 대한 기초자료로 기여할 수 있을 것으로 사료된다.

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Factors Associated with the Concentrations of Urinary Creatinine in Korean Children and Adolescents (한국 어린이와 청소년의 요중 크레아티닌 농도와 영향요인에 대한 연구)

  • Lee, Jin-Heon;Ahn, Ryeong-Mi;Kang, Hee-Sook;Choi, Suk-Nam;Hong, Chun-Pyo;Kim, Jin-Gyong
    • Journal of Environmental Health Sciences
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    • v.38 no.4
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    • pp.291-299
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    • 2012
  • Creatinine-adjustment is an important process in the urinary monitoring of the environmental exposure of children and adolescents. The purpose of this study was to investigate the concentrations of urinary creatinine and factors associated with them among Korean children and adolescents. We recruited 1,025 persons from 128 extracted schools. They were from three to 18 years old and supplied urine samples for measuring creatinine. The concentrations of urinary creatinine were 98.18 mg/dl (SD, 67.67) in arithmetic mean and 72.05 mg/dl (GSD 2.49) in geometric mean, were significantly higher among male children/adolescents than females in all age groups, and higher values appeared following increasing ages, heights and BMIs. The rates of the number who were below the lowest limit recommended by WHO (<30 mg/dl) were 25.57% among three to four year olds, 21.77% among five to six year olds, 20.0% among seven to eight year olds and 14.69% among nine to ten year olds, respectively. The rates of those above the highest limit (>300 mg/dl) were 0.0% among three to twelve year olds. The coefficient of determination R-square of the fitted regression model for urinary creatinine was 27.4% with general characteristic variables of sex, age, BMI and height. The significant variables among these were height (standardized beta = 0.372) and age (standardized beta = 0.129). Another coefficient of determination R-square was 15.3% with dietary habit variables of smoking, drinking, dining area, number of meals and snacks, and intake of milk food, cup-noodles, canned foods, popcorn, nachos, and hamburgers. In conclusion, the concentration of urinary creatinine was significantly lower in children than in adults, and was very significantly associated with the height of children. Therefore, children need the recommended concentrations for urinary creatinine, as distinguished from adults.

Relationship between Health Risk Behaviors and Toothbrushing among School-Going Adolescents in Poor Urban Areas of Peru (페루 도시 빈민 지역 청소년들의 칫솔질 빈도와 건강위험행동의 관련성)

  • Kim, Yeun Ju;Nam, Eun Woo
    • Journal of dental hygiene science
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    • v.17 no.4
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    • pp.315-322
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    • 2017
  • The aim of this study was to explore the association between daily toothbrushing frequency and health risk behaviors of school-going adolescents in poor urban areas of Peru. A cross-sectional survey was conducted among 959 school-going adolescents 11~19 years of age in poor urban areas of Peru in 2014. Health risk behaviors we assessed in the study were smoking; drinking; consuming sugar-sweetened soft drinks (more than one cup); leisure time activities including watching television, playing games, and using the Internet; and never or rarely handwashing with soap. Daily toothbrushing frequency was divided into two groups (once and twice daily). For statistical analyses, the chi-square test and hierarchical logistic regression were used at 5% level of significance. Of the total respondents, 63 (14.3%) were boys and 53 (10.3%) were girls and 116 (12.1%) engaged in toothbrushing (${\leq}1$ times daily). According to the adjusted logistic regression analysis for socio-demographic characteristics, two behaviors (leisure time use activities, including watching television, playing games, and using the Internet (odds ratio [OR], 2.29; 95% confidence interval [CI], 1.20~4.35), and never or rarely hand washing with soap (OR, 4.09; CI, 2.48~6.75) were statistically associated with toothbrushing frequency (${\leq}1$ times daily). We found two health risk behaviors (leisure time activities, including watching television, playing games, and using the Internet, and never or rarely handwashing with soap) associated with toothbrushing frequency among adolescents in the study area. Thus, oral health promotion programs should consider these health risk behaviors associated with toothbrushing frequency.

Evaluation of Compression Molding Simulation with Compression Properties of Carbon Fiber Prepreg (탄소 섬유 프리프레그의 압축 물성을 고려한 복합재 고온 압축 성형 해석 평가)

  • Bae, Daeryeong;Lee, Jung Wan;Yi, Jin-Woo;Um, Moon-Kwang
    • Composites Research
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    • v.31 no.6
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    • pp.421-428
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    • 2018
  • In order to optimize the prepreg compression molding (PCM) process, the forming simulation is required to cope with any problems that may be raised during the process. For the improvement of simulation accuracy, the input data of material property should be measured accurately. However, most studies assume that the compressive properties of the prepreg are identical to the tensile properties without quantifying them separately. Therefore, in this study, the in - plane compressive properties of the prepreg are presented to improve the accuracy of the forming simulation. As a result, the compressive modulus of the fibers was measured to be about $10^{-2}$ times lower than the tensile modulus. Also we designed a square-cup mold with a tilting angle of $110^{\circ}$ to simulate the prepreg formability during the high temperature compression mold process. Shear angles were measured at each corner, which were compared with the simulation results. It was observed that the simulation results using the accurate compressive properties of the prepreg showed a similar trend with the experimental results. It was confirmed that the measured data of the in-plane compression property improved the accuracy of the forming simulation results.