• 제목/요약/키워드: Spring-back Angle

검색결과 29건 처리시간 0.034초

고강도 차체부품 제작 기술에 대한 연구 (The Study of Manufacturing Technology for Front Side Member Lower)

  • 박상언;김동규;이규현;김광희;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.293-296
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    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal front side member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구 (A Study on High Accuracy Bending Work using Servo Control of Bending Machine)

  • 송충현;김성식;김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발 (Development of Manufacturing Technology for SILL SIDE with Roll Forming Process)

  • 김동규;손성만;이규현;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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의사결정나무분석기법을 이용한 계절별 한우육의 육색 특성에 미치는 요인분석 (Analysis of Factors for Seasonal Meat Color Characteristics in Hanwoo(Korean Cattle) Beef using Decision Tree Method)

  • 김석중;김용선;송영한;이성기
    • Journal of Animal Science and Technology
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    • 제44권5호
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    • pp.607-616
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    • 2002
  • 계절별로 도축된 한우육의 육색에 미치는 요인들을 구체적으로 분석하고자 2000년도에 도축된 한우의 pH, 성별, 등지방두께, 등심단면적, 도체중, 출하연령, 도체심부온도, 외기온도, 외기상대습도 요인이 육색에 미치는 영향을 분석하였다. 분석결과, 여름에는 L*값(명도)이 비거세우가 유의적으로 낮았던 것을 제외하고 모든 육색특성에서 유의적이지 않은 것으로 나타났으며 기타 계절에서는 모든 육색특성에서 거세우가 유의적으로 높은 값을 나타내었다. 또한 중회귀분석결과 모든 육색특성(L*, a*, C*, $h^0$)에서 pH가 증가할수록 그 값들은 감소하였으며, 등지방두께는 증가할수록 그 값들은 증가하였다. 각 요인별로 의사결정나무분석을 실시한 결과, 명도(L*)가 가장 높은 것은 봄과 가을에 도축한 암소와 거세우였으며 적색도(a*)는 가을에 도축한 한우중 pH가 5.63 미만이고 외기상대습도가 71.5% 이상인 경우인 것으로 나타났다. Chroma값(C*)은 여름과 가을에 도축하고 pH가 5.60 미만이면서 등지방두께가 8mm 이상인 한우가 가장 높았으며, hue angle($h^0$)은 봄, 여름, 가을에 도축하고 pH가 5.66 미만이며 등지방두께가 8mm 이상인 한우 중 심부온도가 4.7$^{\circ}C$ 미만인 것으로 나타났다.

Al5052-O 판재의 최적 점진성형 연구 (Optimization of Single Point Incremental Forming of Al5052-O Sheet)

  • 김찬일;샤오샤오;도반크옹;김영석
    • 대한기계학회논문집A
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    • 제41권3호
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    • pp.181-186
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    • 2017
  • 점진 판재 성형은 금형을 제작하지 않고 판재를 가공하는 방법으로써 빠른 시제품 제작과 소량 생산에 적합한 성형법이다. 이러한 점진 판재 성형의 공정 변수로 공구 직경, 매 스탭당 z-방향 깊이, 공구 이송속도, 공구 회전 속도 등은 성형품의 품질에 크게 영향을 미친다. 본 연구에서는 Al5052-O(0.8mm) 판재를 사용하여 Varying Wall Angle Conical Frustum 모델의 점진성형을 실시하였으며, 각각의 변수들의 조합에서 성형성을 판단하였다. 다구찌 기법을 사용하여 점진성형 변수들의 조합을 찾아내고, 그레이 관계형 최적화를 통하여 최적 성형 변수 값의 조합을 찾아 내였다. 최종 성형물의 품질은 성형성, 스프링 백, 두께 감소량을 측정하여 판단하였다. 본 연구의 실험 조건에서의 최적의 변수 조합은 공구직경 6 mm, 회전속도 60rpm, 매 스탭당 z-방향 깊이 0.3 mm, 이송속도 500 mm/min으로 판단되었다.

자동차 내부 보강판 성형 금형 설계 (Design of Stamping Die for Inner Reinforcement Panel of Automotive)

  • 안동규;송동한;노경보;한길영
    • 한국기계가공학회지
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    • 제8권2호
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    • pp.60-68
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    • 2009
  • The objective of this paper is to design stamping die of inner reinforcement panel with DL 950 advanced high strength steel as stamping materials through numerical analyses and experiments. The stamping process was designed as bending dominant process consisting of 1 step of notching and 4 steps of bending processes. In order to obtain a proper design of the stamping die, various three-dimensional elasto-plastic finite element analyses were performed using a commercial code AUTOFORM V4.2. Design parameter of stamping die was chosen as the corner radius of the stamping die for each step. From the results of the FE analysis, feasible corner radii of the stamping die, which can minimize the deviation of corner angle of the stamped part from design data, and forming load for each part were estimated. Stamping experiments were carried out using the manufactured stamping die according to the proposed die design. The results of experiments were shown that the stamping die can successfully manufacture the inner reinforcement panel with DL 950 advanced high strength steel as base stamping material.

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자동차 구동용 PEMFC 금속계 분리판 개발 (Development of Metallic Bipolar Plate for Automotive PEMFC)

  • 전유택;정경우;나상묵
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.321-325
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    • 2005
  • Bipolar plate is the main part with MEA in automotive PEMFC. It must have a good electrical conductivity and excellent corrosion resistance, be cost effective. Therefore, stainless steels have been studied by many researchers because of its corrosion resistance and cost benefits. But their properties are not sufficient for the application to bipolar plate for automotive PEMFC. In this work, we have performed stamping using various commercial stainless steels to select candidate material for biploar plate and to derive design parameters for stamping simulation. The results showed that a small curvature at the corner of flow field is more favorable due to easier a plastic deformation. Stamping process was simulated by changing surface condition, and the size and angle of channel. The optimum shape and spring back phenomena were evaluated. Surface coating was applied to increase the corrosion resistance and electrical conductivity of stainless steel. The electrical interfacial resistance was 10 to $15m{\Omega}cm^2$ under clamping force of 150psi. But corrosion resistance of coating on the stainless steel was not good due to the unstableness of microstructure.

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곡릉천 생태계의 오염부하량과 계절에 따른 자정능의 변화 (Pollutant Loading and Changes of the Self - Purification Capacity with Season in Gokneung Stream Ecosystem)

  • 이선경;심규철;김재영;김준민;장남기
    • The Korean Journal of Ecology
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    • 제17권3호
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    • pp.355-366
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    • 1994
  • 본 연구에서는 하천 생태계가 갖고 있는 오염에 대한 자정작용의 본질과 오염부하량과의 관계를 구명하기 위한 기초자료를 얻기 위하여 곡릉천에서의 계절에 따른 수질의 변화와 자정작용의 양상을 조사하였다. 하천생태계에 영향을 미칠 것으로 생각되는 곡릉천 유역의 육상생태계의 식생조사 결과 하천의 주변 삼림에는 주로 참나무종류(Quercus sp.)가 우점하고 있었으며, 산등성이 부근에는 소나무(Pinus densiflora)가 우점하고 있었다. 이화학적 수질조사에서 수온 및 pH는 지소별 차이가 거의 없었으나, DO는 가장 상류인 일자꿀부근(지점1)이 낮았고, 하류로 내려올수록 높아져 청운산장 부근(지점5)이 가장 높았다. 평균 BOD는 지점 1이 7.23mg/l로 가장 높았고, 지점 5가 가장 낮았다. 지점 1에서의 전기전도도는 179.9${\mu}$s/cm, 총 인의 양은0.040mg/l로 높고, 지점5가 낮았다. 수서곤충의 출현에 의한 생물학적 수질조사에서는 지점1에서는 오염수역의 지표종인 복족류와 깔다구류가 우점종으로 나타났으며, 지점 4,5에서는 청정수역의 지표종인 하루살이류(Eprorus latifolium), 날도래류(Hydropsyche sp.) 및 플라나리아 등이 우점종으로 나타났다. 생물 오탁지수에 의한 수질 판정에 의하면 지점 1,2는 ${\beta}$-중부수성, 지점 3,4,5는 빈부수성 수역으로 나타났다. BOD를 근거로 한 곡릉천의 자정계수는 지점1과 지점2사이의 구간이 1.013으로 가장 높았고, 전체적으로는 추계인 9월이 0.995로 동계인 1월(0.272)에 비해 높았다. 이로부터 상류인 지점1에서 인간의 영향으로 오염되었던 물이 아래로 내려갈수록 자정되어 청정해짐을 알 수 있으며, 이러한 자정작용은 동계와 하계에 비해 춘계와 추계레 더 크게 일어남을 알 수 있다.mall sleeve long coat, belt , boots as an official dress. 2) the soldiers wore helmet, scarf, yangdang-kap , hung-kap, bak-kap, we-yo-kap, kun-kap and jok-kap and carries arms. 3) The young boys bind his hair up one, two and three angle shape an tied up a hair ribbons. 나) Women's wear : 1. Hair Style and hair dress : high rank ladies made their hair top knot (one, two, or more knots) and tied with hair ribbons , and decorated with precious stone, pan shape head dress , wheel shape head dress. 2. Clothes ; 1) high rank ladie's wore kun -kyun attached jacket , and jacket sleeves decorated pleats and pleats decorated on skirt, apron, back apron, knot belt, scarf.d with gold and silver developed into Kumdongkwan(금동관). The Kwanmo which is similar to Kumkwan (금관) of Baekje and Shilla has been shown in Kaimachong (가마총) 무 dJumdongkwan(금동관) was excavated in the ancient tombs of Kokuryo.것을 볼 수있다. 단순하면서 우주공간을 선회하는 듯한 입체적인 라인,

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평행식 진동탄환 암거 천공기의 연구 (IV)(V)-실기 설계 제작 및 보장실험-Development of Balanced-Type Oscillating Mole Drainer(IV)(V)

  • 김용환;이승규;서상용
    • Journal of Biosystems Engineering
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    • 제2권1호
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    • pp.7-24
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    • 1977
  • This paper is the forth and fifth one of the study on balanced type oscillating mole drainer. In the light of the results from previous reports about the model tests, some design criteria were established and a prototype machine was set up for experimental purpose. Motion characteristics and functionof the each parts of the machine were checked and analyzed. After that, performance tests of the prototype machine were carried out in thefield. Obtained results are summarized as follows ; 1. Ten centimeter of the bullet diameter was determined so as to be able to attach it to the tractors with capacity of 30 PS to 40 PS. 2. To maintain the balance between the moments of the front shank and rear shank, the oscillating amplitude of the rear bullet was determined to be larger than that of the front bullet. At the same time , the oscillating direction of the rear bullet was designed with the inclines of ten to thirty degrees. 3. An octagonal dynamo transduced was developed for measuring the compressive force of the upper link is measuring the draft force of the machine. Acceptable linear relationship between forces and strain responses from O.D.T. was obtained. 4. Analysing the balancing mechanism of the acting part of the machine , it was found that the total draft force of the machine was equal to the difference between the sum of the draft force produced from the right and left side bending moments of the lower drawber and the compressive force on the upper link. 5. There are acceptable linear relationship between the strain and twisting moment by driving shaft, and between strain and shank moment. Above results enable us to carry out the field experiment with prototype machine. 6. When the test machine was used in the field, it was possible to reduce the oscillating acceleration by forty percent in average as compared it with the single bullet mole drainer. 7. When the test machine was used under the oscillating condition, the dratt torce was reduced by 27 percent to 59 percent as compared it with the test machine under non-oscillating condition, while the draft force was increased by 7 percent to 20 percent as compared it with the mole drainer having oscillating single bullet. The reasoning behind this fact was considered as the resistance force due to the rear shank and bullet. 8. As the amplitude and frequency of the bullet were increased, the torque was increased accordingly. This tendency could be varied with the various characteristics of the given soils. And the larger frequency and amplitute, the more increasing oscil\ulcornerlating power but decreasing draft brce were needed, and draft force was increased as the velocity was increased.9. When the amplitude of the rear bullet was designed to be larger than that of the front bullet, the minimum value of the moment was lowered and oscillating acceleration was reduced. And when the oscillating direction of the rear bullet was declined back\ulcornerwards, oscillating acceleration was increased along with the increasing angle of decli\ulcornernation. When the test machine was operated in high speed, the difference between maximum moments and minimum ones became narrow. This varying magnitude of moments appeared on the moment oscillogram seems to be correlated to the oscillating acceleration and draft force. 10. From the analysis of variance, it was found that those factors such as frequency, amplitude, and operating velocity significantly affected in the oscillating acceleration, the draft resistance, the torque, the moment, and the total power required. And interaction between frequency and amplitude affected in the oscillating acceleration. 11. Within the given situation of this study, the most preferable operating conditions of the test machine were 7 Hz in oscillating frequency, 0.54 m/sec in operating velocity, and 39.1 mm in oscillating amplitude of front and rear bullets. However, it is necessary to select the proper frequency and magnitude of oscillation depending on the soil properties of the field in which the mole drainer is practiced by use of a bal1nced type oscillating mole drainer. 12. It is recommended that a comparative study of the mole drainers would be performed in the near future using two separate balanced oscillating bullet with the one which is operated by oscillating the movable bullet in a single cylinder or other balanced type which may be single oscillating bullet with spring, damper or balancing weight, and that of thing. To expand the applicability of the balanced type oscillating mole drainer in practical use, it is suggested to develop a new mechanism which perform mole drain with vinyl pipe or filling material such as rice hull.

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