• Title/Summary/Keyword: Spring rod system

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Coil Spring Inspection for Reliability Assurance of Automobile Suspension System using Guided Wave

  • Nohyu kim;Park, Woon-Yong
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.37-46
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    • 2004
  • Coil spring of automobile suspension system is very important to safety and dynamics of passenger car and requires a highly advanced quality control during manufacturing processes. Surface cracks on the coil spring rod produced by mechanical machining and heat treatment may cause a severe accident and large cost to the manufacturer. In order to detect surface cracks of the rod, guided wave technique is applied for a fast total volumetric inspection. Pochhammer equation is studied to investigate the dispersion characteristics of the guided wave in the spring rod and optimal wave modes sensitive to the surface crack are selected experimentally to design the experimental arrangement for the generation of guided wave. Rod samples with different size of artificial axial EDM notch on the surface ranging from 50${\mu}{\textrm}{m}$ to 1 mm are examined by guided wave and inspection results discussed.

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The effect of pre-load and fatigue life for one-level pedicle screw system (단분절 척추경 나사못의 피로수명과 Pre-Load의 영향)

  • 김병일;이효재;송정일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1298-1301
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    • 2003
  • The purpose of this research is to evaluate the effect of pre-load and fatigue life of the distracted one-level pedicle screw system. A spring, which acted as a substitute of the ligament, was installed in the one-level pedicle screw system before testing. The static and fatigue properties are now being tested, which includes 6mm rod to 6mm screw, 6mm rod to 6.5mm screw and 6.35mm rod to 6.5mm screw, under pre-load. Until now as test data were analyzed, 6mm rod to 6.5mm screw was found to have the best performances of stillness and fatigue lift, while 6mm rod to 6mm screw showed the shortest fatigue life. If the stiffness of screw was bigger than that of rod. the fatigue life was prolonged. The fatigue life of the distracted pedicle screw was proved to be shorter than that of the one-level pedicle screw system. So the fatigue life was shortened because of the effect of the spring on the flexibility and stiffness of the rod. In order to obtain the stability of the pedicle screw, more tests are under doing on this topic.

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Development of Fuel Rod Fretting Wear Tester (핵연료봉 프레팅마멸 시험기 개발)

  • 김형규;하재욱;윤경호;강흥석;송기남
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.245-251
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    • 2001
  • A fretting wear tester is developed for experimental study on the fuel fretting problem of light water reactor. The feature of the developed tester is it can simulate the existence of gap between spring and fuel rod as well as different contacting force including the just-contact condition (0 N on the contact). Used are a servo-motor, an eccentric cylinder and lever mechanism for driving system. A spacer grid cell is constituted with four strap segments (each segment has a spring). This fretting wear tester can also be used as a fatigue tester of a spacer grid spring with the frequency of more than 10 Hz. It is required to simulate the frequency of the vibrating fuel rod due to flow-induced vibration in a reactor. In fretting wear test, up to two span-length of a fuel cladding tube can be accommodated. A specimen of cladding tube of one span-length is specially designed, which can be extended for two-span test. For .fatigue test, a device for clamping the spring fixture is installed additionally, Presently, the tester is designed for the condition of air environment and room temperature. The variation of the reciprocal distance is measured to check the stability of input force, which will be exerted to the cladding (for fretting wear. test) and the spring (for fatigue test) specimen.

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A Study on the Dynamic Characteristics of the Gas Spring on the Automotive Application (차량 장착상태에서의 가스 스프링 동적 특성 연구)

  • Lee, Choon Tae
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.15-20
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    • 2015
  • Unlike a typical metal spring, a gas spring uses compressed gas contained in a cylinder and compressed by a piston to exert a force. A common application includes automobiles where gas spring are incorporated into the design of open struts that support the weight of tail gate. They are also used in furniture such as office chairs, and in medical and aerospace applications. The gas spring works by the application of pressurized gas (nitrogen) contained in a cylinder. The internal pressure of the gas spring greatly exceeds atmospheric pressure. This differential in pressure exists at any rod position and generates an outward force on the rod, making the gas spring extend. In this paper, we investigated the dynamic characteristics of a gas spring on an automotive tail gate system.

A Study on the Vibration Behavior of the Fuel rods Continuously Supported by a Rotatory and Bent Spring System (회전 및 굽힘 스프링 기구로 연속 지지된 핵연료봉의 진동연구)

  • 강흥석;송기남;윤경호;정연호;임정식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.454-460
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    • 1998
  • The vibration behavior of fuel rods has been analyzed by FEM in consideration of axial force and support spring constants. The axial compression force on the fuel rod in reactor decreases with the fuel rod burnup, and its decrease makes the natural frequencies of fuel rod considerably increase. The change of support spring constant can contribute to the remarkable change of the mode shapes, but not greatly to the natural frequencies. The reaction forces of support springs are obtained from normalizing the lst mode with the max. 0.2 mm displacement. The calculated reaction forces are larger than the previous results obtained by disregarding the deflections of the support springs.

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Vibration Analysis of Beam Supported by Plate Type Springs Considering a Contact (접촉해석이 연계된 판형 스프링 지지보의 진동해석)

  • 최명환;강흥석;윤경호;송기남
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.5
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    • pp.384-392
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    • 2003
  • The fuel rods in the Pressurized water reactor are continuously supported by a spring system called a spacer grid which is one of the main structural components for the fuel rod cluster(fuel assembly). The fuel rods vibrate within the reactor due to coolant flow. Since the vibration, which is called flow-induced vibration(FIV) can wear away the surface of the fuel rod, it is important to understand it's vibration characteristics. In this paper, the vibration analyses and the tests for the dummy rods supported by New Doublet(ND) spacer grids are described. A new FE model which reflects the contact area between the rod and ND spacer grid spring is developed to replace the previous one by which a good agreement could not be obtained with the vibration test. The natural frequency and mode shape calculated by both the Previous FE model and the new one are compared with those of experiment for a single-spanned rod supported by two ND spacer grids. The results of the new model showed good agreement with the experiment compared with those of previous model. In addition. the new FE model is applied to the vibration analysis for the dummy rod of 2.189 mm tall continuously supported by five ND spacer grids. It is also obtained that the analysis results of the new FE model well agreed to experiment ones as the single-spanned rod.

Vibration Analysis of Beam Supported by Springs Considering a Contact (접촉해석이 연계된 스프링 지지보의 진동해석)

  • 최명환;강홍석;송기남;윤경호;김형규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.1216-1221
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    • 2002
  • The fuel rods in the pressurized water reactor are continuously supported by a spring system called a spacer grid which is one of the main structural components for the fuel rod cluster (fuel assembly). The fuel rods are vibrating within the reactor due to coolant flow. Since the vibration, what is called flow-induced vibration(FIV), can wear away the surface of the fuel rod, it is important to understand the vibration characteristics of it. In this paper, the vibration analyses and the tests for the dummy rods supported by New Doublet(ND) spacer grids are described. A new FE model which reflects the contact area between the rod and ND spacer grid spring is developed to replace the previous one by which a good agreement could not be obtained with the vibration test. The natural frequency and mode shape calculated by both the previous FE model and the new one are compared with those of experiment fur a single-spanned rod supported by two ND spacer grids. The results by the new model show good agreement to experiment as compared with the ones by previous model. In addition, the new FE model is applied to the vibration analysis fur the dummy rod of 2.19 m tall continuously supported by five ND spacer grids. It is also obtained that the analysis results by the new FE model well agree to experiment ones as the single-spanned rod.

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Verification Test and Model Updating for a Nuclear Fuel Rod with Its Supporting Structure

  • H. S. Kang;K. N. Song;Kim, H. K.;K. H. Yoon;Y. H. Jung
    • Nuclear Engineering and Technology
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    • v.33 no.1
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    • pp.73-82
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    • 2001
  • Pressurized water reactor(PWR) fuel rods. which are continuously supported by a spring system called a spacer grid(SG), are exposed to reactor coolant at a flow velocity of up to 6-8 m/s. It is known that the vibration of 3 fuel rod is generated by the coolant flow, a so-called flow-induced-vibration(FIV), and the relative motion induced by the FIV between the fuel rod and the SG can wear away the surface of the fuel rod, which occasionally leads to its fretting failure. It is, therefore, important to understand the vibration characteristics of the fuel rod and reflect that in its design. In this paper, vibration analyses of the fuel rod with two different SGs were performed using both analytical and experimental methods. Updating of the finite element(FE) model using the measured data was performed in order to enhance confidence in the FE model of fuel rods supported by an SG. It was found that the modal parameters are very sensitive to the spring constant of the SG.

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Optimization of a Nuclear Fuel Spacer Grid Spring Using Homology (호몰로지 설계를 이용한 원자로 핵연료봉 지지격자 스프링의 최적설계)

  • Lee Jae-Jun;Song Ki-Nam;Park Gyung-Jin
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.828-835
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    • 2006
  • Spacer grid springs support the fuel rods in a nuclear fuel system. The spacer grid is a part of a fuel assembly. Since a spring has repeated contacts with the fuel rod, fretting wear occurs on the surface of the spring. Design is usually performed to reduce the wear. The conceptual design process for the spring is defined by using the Independence of axiomatic design and the design is carried out based on the direction that the design matrix indicates. For detailed design an optimization problem is formulated. In optimization, homologous design is employed to reduce fretting wear. The deformation of a structure is called homologous if a given geometrical relationship holds for a given number of structural points before, during, and after the deformation. In this case, the deformed shape of the spring should be the same as that of the fuel rod. 1bis condition is transformed to a function and considered as a constraint in the optimization process. The objective function is minimizing the maximum stress to allow a local plastic deformation. Optimization results show that the contact occurs in a wide range. Also, the results are verified by nonlinear finite element analysis.

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A Study on the Longitudinal Vibration of Elevator (승강기의 종진동에 관한 연구)

  • Song, Dal-Ho;Lee, Yu-Jin;Choe, Yeong-Hyu
    • 한국기계연구소 소보
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    • s.19
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    • pp.5-14
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    • 1989
  • Analytical and experimental studies are performed to identify the longitudinal vibration characteristics of elevator system such as the natural frequencies, and the magnification factor at resonance. In the analytical study, a computer program is developed to analyze the vibration characteristics of elevator with varing rope length of elevtor, stiffenss of thimble rod spring, and excitation frequency. The shorter rope length and the stiffer thimble rod spring make the natural frequencies of elevator higer. The resonance at the first natural frequency spreads over the entire travelling range, whereas, that at the second one ranges relatively short, region. The first natural frequencies of the Gald-Star Twin Building and the Korea Trading Center Building obtained by the experiment are overall in good agreement with the analysis result..

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