• Title/Summary/Keyword: Spring load

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Load Characteristics and Sensitivity Analysis for an Automotive Clutch Diaphragm Spring (자동차 클러치 다이어프램 스프링 하중 특성 및 민감도 해석)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.54-59
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    • 2006
  • An analytical solution for deflection-load characteristics of a conical disk spring used especially in the automotive manual transmission clutch applications is proposed in order to take into account the effects of friction and large deformation. The conical disk spring, or the diaphragm spring, has a hinge support, an application point of release load at the tip of the fingers and an application point of clamp load near but inside the outer perimeter of the conical disk spring. The friction coefficient is assumed to be a constant regardless of the speed of deflection and the magnitude of loads. Comparison with experimental shows a good agreement with the analytical prediction. Also, the sensitivity of the clamp load due to variations in the geometrical parameters of the conical disk spring is calculated and discussed.

A Study on the Development of the Side Load Coil Spring (횡력발생 코일스프링 설계 및 제조에 관한 연구)

  • Kwon, H. H.;Choi, S. J.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.98-105
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    • 1998
  • In the automotive suspension system, especially, Mcpherson strut type, if the resultant of the force through tire and the link reaction force is not coincident with the spring force, the side load against shock-absorber occur. The magnitude of side load is proportional to the difference between resultant force and spring force. To reduce side load, several method can be used, and one is to use the side load coil spring. This study summarize the development results of side load coil spring, i.e., how to design, analysis, manufacture, and test.

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Fatigue Strength Evaluation of LCV Leaf spring Considering Road Load Response II (도로 하중조건을 고려한 상용차 판스프링의 피로강도 평가 II)

  • Sohn, Il-Seon;Bae, Dong-Ho;Jung, Won-Seok;Jung, Won-Wook;Park, Sun-Cheol
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1127-1132
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    • 2003
  • Suspension system of vehicle have enough endurance during its life time to protect passenger. Spring is one of major part of vehicle. Thus, a fatigue strength evaluation for leaf spring based on road load response was carried out. At first, strain of leaf spring is measured on the city condition and proving ground condition. And next, the damage analysis of road load response data was carried out. And fatigue test of leaf spring were also carried out. Based on -N life relation, fatigue life of leaf spring was evaluated at belgian mode, city mode and drawing test specification. After that, it is compared the design life of leaf spring and evaluated fatigue life by belgian mode, city mode and drawing test specification. From the above, the maximum load-fatigue life relation of leaf spring was defined by test. and new test target of belgian mode and city mode was proposed to accept design specification of leaf spring. It is expect that proposed test target can verify leaf spring fatigue endurance at specific road condition.

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Spin-up, Spring-back Load Analysis of KC-100 Nose Landing Gear using Explicit Finite Element Method (외연적 유한요소법을 이용한 KC-100 전방착륙장치 Spin-up, Spring-back 하중 해석)

  • Park, Ill-Kyung;Kim, Sung-Jun;Ahn, Seok-Min
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.19 no.4
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    • pp.51-57
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    • 2011
  • The spin-up and the spring-back are most severe load cases in the aircraft landing gear design. These load cases are caused by reciprocal action of complex physical phenomenon such as the friction between a tire and ground, inertia of the rotation of a tire and the flexibility of a landing gear structure. Generally, the empirical formula or the theoretical formula is used to calculate the spin-up and spring-back load in the early stage of the development program of the aircraft landing gear. After the materialization of the design of a landing gear, spin-up and spring-back load are acquired by the free drop test. In this study, the spin-up and the spring-back load of the rubber shock absorber type KC-100 nose landing gear are calculated by the explicit finite element analysis. Through this analysis, more accurate and realistic spin-up and spring back loads could be applied to the early phase of the development of the aircraft landing gear.

Elasto-plastic Analysis of Circular Cylindrical Shell under Horizontal Load by Rigid-bodies Spring Model

  • Park, Kang-Geun
    • Journal of Korean Association for Spatial Structures
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    • v.6 no.3 s.21
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    • pp.87-92
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    • 2006
  • This paper is a study on the experiment and elasto-plastic discrete limit analysis of reinforced concrete circular cylindrical shell by the rigid-bodies spring model. In the rigid bodies-spring model, each collapsed part or piece of structures at the limiting state of loading is assumed to behave like rigid bodies. The present author propose new discrete elements for elasto-plastic analysis of cylindrical shell structures, that is, a rectangular-shaped cylindrical element and a rhombus-shaped cylindrical element for the improvement and expansion of this rigid-bodies spring model. In this study, it is proposed how this rigid element-bodies spring model can be applied to the elasto-plastic discrete limit analysis of cylindrical shell structures. Some numerical results of elasto-plastic discrete limit analysis and experimental results such as the curve of load-displacement and the yielding and fracturing pattern of circular cylindrical shell under horizontal load are shown.

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Evaluation of the Spring Constant of a Micro Coil Spring (마이크로 코일 스프링의 스프링 상수 평가)

  • Lee J. K.;Jeon B. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.255-259
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    • 2001
  • The spring constant of a micro coil spring was measured by uniaxial tensile test. The inner diameter of it is $35{\mu}m$ and the pitch size is about $23{\mu}m$. A suing constant measurement system was developed. It consists of control units, load cell units, linear stages and several specially designed jigs and fixtures. Load and displacement are measured using a commercial load cell of 1000g capacity and a magnetic scale of $0.5{\mu}m$ resolution. In this study, a method to measure the spring constant of micro coil spring is presented and the relationship between misalignment of specimen and measurement error is discussed.

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A study of Flame Arrestor's Spring Structural Analysis (폭연방지기 스프링의 구조해석에 관한 연구)

  • Pham, Minh-Ngoc;Kim, Bu-Gi;Kim, Jun-Ho;Choi, Min-Seon;Yang, Chang-Jo
    • Proceedings of KOSOMES biannual meeting
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    • 2017.11a
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    • pp.69-69
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    • 2017
  • Flame arrestor as end of line flame arrester for endurance burning prevents a light-back at deflagration and stabilized burning (during and after endurance burning) of potentially explosive vapor-air and gas-air mixtures at the end of vent pipes. In a flame arrestor, spring is an important part. The spring load as well as the spring's elasticity determine when the hood is opened. In addition, the spring have to work in high temperature condition due to gas burning. Therefore, it is necessary to analyze mechanical load and elasticity of spring when gas is burned. Based on the dynamic calculation on working process of a specific flame arrestor, analysis of spring is taken. A three dimensional model for spring burned in flame arrestor by using CFD simulation. Results of the CFD analysis are input in FEM simulation to analyze structure of the spring. The simulation results can predict and estimate the spring's load and elasticity at variation of the spring's deflection. Moreover, the obtained result can provide makers with references to optimize design of spring as well as flame arrestor.

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EFFECT OF RESIDUAL STRESS BY SHOT PEENING ON FATIGUE STRENGTH OF LCV LEAF SPRING

  • BAE D. H.;SOHN I. S.;JUNG W. S.;KIM N. S.;JUNG W. W.;PARK S. C.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.671-676
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    • 2005
  • Spring is one of major suspension part of the light commercial vehicle (LCV). In the manufacturing process it is shot-peened to improve its fatigue strength. In this paper, residual stresses by shot peening were calculated through finite element analysis, and the effects of these residual stresses on fatigue strength of leaf spring were evaluated. Fatigue tests were performed with two kinds of specimens; one is actual leaf spring assembly, and the other is simulated 3-point bending specimen. Fatigue tests were performed under the loading condition that was measured on the proving ground. From the results, the maximum load-fatigue life relation of leaf spring was defined, and test results of 3 point bending specimen are in good agreement with those of leaf spring assembly. The effects of residual stresses by shot peening on fatigue strength of leaf spring is not large in the high load range, however, in the low load range, its effects were not negligible.

Design Load Analysis for Offshore Monopile with Various Estimation Methods of Ground Stiffness (지반강성 산정방법에 따른 해상 모노파일의 설계하중 해석)

  • Jang, Youngeun;Cho, Samdeok;Choi, Changho
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.47-58
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    • 2014
  • This study explores methods for modeling the foundation-seabed interaction needed for the load analysis of an offshore wind energy system. It comprises the comparison study of foundation design load analyses for NREL 5 MW turbine according to various soil-foundation interaction models by conducting the load analysis with GH-Bladed, analysis software for offshore wind energy systems. Furthermore, the results of the aforementioned load analysis were applied to foundation analysis software called L-Pile to conduct a safety review of the foundation cross-section design. Differences in the cross-section of a monopile foundation were observed based on the results of the fixed model, winkler spring and coupled spring models, and the analysis of design load cases, including DLC 1.3, DLC 6.1a, and DLC 6.2a. Consequently, under all design load conditions, the diameter and thickness of the monopile foundation cross-section were found to be 7 m and 80 mm, respectively, using the fixed and coupled spring models; the results of the analysis conducted using the winkler spring model showed that the diameter and thickness of the monopile foundation cross-section were 5 m and 60 mm, respectively. The study found that the soil-foundation interaction modeling method had a significant impact on the load analysis results, which determined the cross-section of a foundation. Based on this study, it is anticipated that designing an offshore wind energy system foundation taking the above impact into account would reduce the possibility of a conservative or unconservative design of the foundation.

An Experimental Study on Performances of Leaf Spring Pad Air Bearing (판 스프링 패드 공기베어링 성능에 관한 실험적 연구)

  • 이희락;제양규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.94-99
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    • 2003
  • As the rotating speed of rotors is increased, the instability and power loss become serious problems. Gas bearings are introduced as a good solution to those problems. But in the development of gas bearings, high load capacity and high damping force to vibrations are required. In this study a new air bearing using leaf spring pad is introduced to improve load capacity and damping force. The experimental results of the leaf spring pad air bearings show high load capacity and high damping forces. And the results show that leaf spring pad air bearings can be simultaneously acted as radial and thrust bearings

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