• Journal of ILASS-Korea
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• v.13 no.4
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• pp.212-219
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• 2008

To develop the twin-fluid atomizer having the excellent performance of painting, the spray characteristics of how a wide area can be painted efficiently by one time spraying were studied in this paper. Spray phenomena are affected by the many factors determining the spray field such as the spraying pressure of gas, the spraying pressure and viscosity of liquid paints, the opening duration of needle valve, the design dimension of nozzle, and so on. As the results of experiments, these factors affecting on spray characteristics were suggested as followings; 1) The optimum spraying pressure of gas was $0.015{\sim}0.02\;kPa$, and the appropriate spraying pressure of liquid paint was 0.01kPa, In these situations, the setting up pressures must be compensated as much as the losing amount of pressure because a decompression occurred when operating valves. 2) The duration of opening the needle valve must be sustained for $1{\sim}2$ seconds to inject gas after spraying the liquid paint. This operating of the needle valve was necessary to avoid the affect on the changing of liquid column length, and to prevent the droplet deposit at the initial time of spraying. 3) The spray tip penetration was gained form the experimental equation, and the effective spraying angle was $85^{\circ}{\pm}5^{\circ}$ just at he appropriate spraying pressure of gas. The distribution of the area sprayed had the variation in $350{\pm}50\;mm$ because of the spraying pressure of gas, the its distance from the spray tip, and the lift of the needle valve.

• Magazine of the Korean Society of Agricultural Engineers
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• v.15 no.2
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• pp.2980-3001
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• 1973

Nozzle is a part of sprayer and is consists of several elements; swirl plate, vortexchamber, cap and body. The travelling distance of sprayed particles is important in the wide reach nozzle. The factors to influence the travelling distance of the sprayed particles may be the helical angle of swirl plate, the distance of vortex hamber, the slope and the size of cap hole. The study was conducted to examine the effects of these factors on the travelling distance. The results of this study are summarized as follows; 1) There was higher positive correlation(+0.96) between the maximum travelling distance for which amount of sprayed particles was 5cc/cm min. and centro-position of the travelling distance. 2) There was a higher positive correlation(+0.85) between total discharge of sprayed particles and the centro-position of the travelling distance. 3) Main effects and interaction effects of helical angle, pressure, vortex chamber distance and cap slope were significantly affected the travelling distance of sprayed particles. 4) Main effects of helical angle, pressure and cap slope were especially highly significant to influence the travelling disance. 5) Helical angle, pressure, vortex chamber distance and cap slope influenced spraying forward velocity of dise hole, among which cap slope and pressure of nozzle was the most important factors. 6) Effect of change of helical angle on the travelling distance of sprayed particles, was generally a quadratic, the least value of the distance being showed about $45^{\circ}$ and the largest at about $15^{\circ}\;and\;55^{\circ}$, the decreasing rate of the change between $15^{\circ};and\;25^{\circ}$ was very small. 7) Effect of change of pressure on the travelling distance sprayed particles was generally a linear, the increasing rate of the charge was about 1.68, which was the most effective compared to the change of the other factors. 8) Effect of change of vortex chamber distance on the spraying distance was also generally a linear, the increasing rate being about 0.16, which was the least effective. 9) Effect of change of cap slope on the travelling distance was also generally a linear, the increasing rate was about 0.61 and its effect was about medium.

• Korean Journal of Agricultural Science
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• v.50 no.3
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• pp.427-435
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• 2023

This study was conducted to evaluate the spraying performance according to the flight conditions of agricultural drones for the development of a variable control system. The analyzed flight conditions comprised six factors: spraying direction, flight speed, altitude, wind speed, wind direction, and rotor rotational speed. The ratio of the area sprayed on the water-sensitive paper was used as the coverage, and the distribution and amount of the coverage were evaluated. The coverage distribution based on the distance from the drone was used to evaluate a spray pattern, and the distribution was expressed as a Gaussian function approximation. In addition, the probability distribution based on coverage was expressed as the cumulative probability via Gamma function approximation to analyze the spraying efficiency in the target area. The results showed that the averaged coverage decreased significantly as the flight speed and wind speed increased, and the wind direction changed the spray pattern without a coverage decrease. This study contributes to the development of a control technique for the precision control system of agricultural drones.

• Magazine of the Korean Society of Agricultural Engineers
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• v.17 no.2
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• pp.3758-3762
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• 1975

In order to find out the optimum size of nozzle of the power sprayer in the paddy field, four different sized hole of nozzles were tested on its discharge volume per unit time and its effective covering distance. 1. The discharge rate of each nozzle is proportional to square root of the transmitted internal pressure of liquid, and the discharge coefficient ranges from 0.82 to 0.86 at the pressure of 20 to 30 kg/$\textrm{cm}^2$. 2. The effective covering distance is increased as the size of the hole is larded and also the pressure is increased under under the limited pressure. Generally, the effective covering distance is not greatly increased at the pressure of above 25kg/$\textrm{cm}^2$. The distance from the nozzle to the spot where the largest amount of droplets are dropped is about 14.5m for 3.05mm nozzle and 16m for 4.05mm nozzle in the pressure range from 20 to 25kg/$\textrm{cm}^2$. 3. From the above results it is concluded that the 3mm nozzle with the power sprayers, which are now being supplied to the farmers, can be used for disease and insect control on the paddy field of which block size is 30m${\times}$100m, and operators need not to enter the field for spraying. For the 40m${\times}$100m block, 4mm nozzle should be used with large size of pump which discharge capacity is 60l/min or more.

• Journal of Powder Materials
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• v.2 no.3
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• pp.201-207
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• 1995

In general, the characteristics of plasma spray coating are strongly dependent on process conditions. In this paper, Mo and Co alloy coating layers were made by plasma spraying with different spray parameters and characterized using X-ray diffraction, scanning electron microscopy(SEM), hardnass test, and wear test. It was found that the coating characteristics were mainly affected by phase composition of the powder, spray distance, arc current, and gas flow rate.

• Journal of Powder Materials
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• v.16 no.1
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• pp.56-62
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• 2009

The degree of WC decomposition and hardness of thermally sprayed WC-Co coatings are important factors determining the wear resistance of the coatings. In order to minimize the degree of decomposition and to increase hardness, the effects of processing parameters of high velocity oxyfuel(HVOF) spraying on various characteristics of nanostructured WC-12Co coating have been evaluated by an experimental design method. The HVOF sprayed WC-12Co coatings consisted of various carbide phases including WC, $W_2C$ and $W_3Co_3C$, with a much reduced carbon content. The degree of WC decomposition and decarburization was affected by changing barrel length and spray distance. The hardness of WC-Co coatings was strongly related to droplet temperature at substrate, and increased with increasing fuel addition and/or decreasing spray distance. The effective control of processing parameters was discussed in detail for manufacturing a high performance WC-Co coating.

• Journal of Biosystems Engineering
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• v.20 no.3
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• pp.217-225
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• 1995

This study was conducted to find design factors of spraying device of the boom sprayer for low volume application. Four types of nozzles(standard flat nozzle, drift guard nozzle, even flat nozzle, and hollow cone nozzle) were used for the spray characteristic experiment. Spray patterns of the nozzles were distinguished by the nozzle type, spray distance, and spray direction. The flow rate was proportional to the square root of spray pressure in all nozzles. Increased nozzle height improved spray distribution at reduced pressures and/or increased spacing. Distribution tended to improve as pressure increased within the range of pressures used for fan nozzles.

• Magazine of the Korean Society of Agricultural Engineers
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• v.15 no.3
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• pp.3053-3058
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• 1973

1. This study was conducted to examine the effects of change of the short range nozzle hole on the travelling distance. The results of this study are summarized as follows; a) Effect of change of the cap hole diameter on the travelling distance of sprayed particles was generally a linear, the increasing rate was about 0.27. b) When the difference between the sectional area of cap hole and that of grooves of swirl plate, was small the travelling distance was decreased by the decreasing of spraying speed at cap hole. 2. This study was conducted to examine the effects of change of the short range nozzle hole on the size of spraying particles. The results of this study are summarized as follows; a) The diameter of sprayed particles on travelling distances in the short range nozzle did not coincide with the kinetic energy principle derived from the momentum and the resistance. b) The average diameter of sprayed particle between 1m and 3m in which amount of sprayed particle was particularly a great deal, was big, because that some of sprayed particles were absorbed each other on the way to fall c) Effect of increase of cap hole diameter was generally enlarged the average diameter of sprayed particle with small rate.

• Korean Journal of Materials Research
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• v.11 no.11
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• pp.965-971
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• 2001

The objective of this study is to investigate the characteristics - microstructure, hardness, adhesive strength and friction coefficient - of the coatings with aging - treatment after optimizing internal- plasma spraying parameters for Al-30wt%Si powder as a basic research to manufacture the cylinder block bore for Al engine composed of Al-30wt%Si alloy on Al alloy, The optimum internal-plasma spraying parameters of Al-30wt%Si alloy are summarized as follows: voltage: 37.5V, current: 160A, working distance: 25mm, gun traverse speed: 4.5mm/s, rotating speed: 518m/min. The primary Si particles grew aggressively with increasing heat-treating temperature. The hardness of the as-sprayed coating was about Hv=275 but this value was abruptly decreased with increasing heat-treating temperature. And average friction coefficient of the coating was below 0.08 after heat treatment for 48h at $175^{\circ}C$.

• Journal of Biosystems Engineering
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• v.20 no.4
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• pp.313-322
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• 1995

This study was conducted to find the design factors of spraying device of the boom sprayer for low volume application. Specific objectives of this study were 1) to select proper nozzles for broadcast spraying and row crop spraying by the nozzle spray characterisic experiment, and 2) to investigate the coverage characteristic of rice plant at the row crop spraying. The results of this study are summarized as follows. (1) From the tested results on the droplet diameter spectrum and spray pattern the standard flat-fan nozzle and drift guard nozzle were judged as appropriate for the broadcasting. Even flat-fan nozzle showed similar span values to standard flat-fan nozzles and drift guard nozzle : however, the nozzles were found to be inappropriate for broadcasting because of their spray pattern. Hollow cone nozzle showed relatively small span values and uniform spray pattern. (2) For the upper and lower sides of the rice plants, coverage rates of even flat-fan nozzles and hollow cone nozzles were maximum at the second row, but decreased rapidly after the third row. For the middle side of the rice plants, coverage rates of them were maximum at the first row, but decreased rapidly. When one nozzle was tested, C.V. values were in the range of 90~160% and 60~160% on entire heights of rice plant for even flat-fan nozzles and hollow cone nozzles respectively. C.V. values at other parts were poor. Spray coverage rate at the middle part was improved by overlapping the nozzles whereas there was little difference on the upper and lower part of rice plants. (3) For spraying lower part of rice plant between rows, even flat-fan nozzles and hollow cone nozzle were judged as appropriate, but in order to ensure the uniform coverage, distance between nozzles, recommended to be less than 90cm.