• Title/Summary/Keyword: Spray rail

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Analysis of Macroscopic Spray Characteristics of Diesel Injectors with Three Different Needle Driving Type in Common Rail Direct Injection System (3가지 니들구동방식별 CRDi 디젤엔진용 고압 인젝터의 거시적 분무특성 비교해석)

  • Lee, Jin-Wook;Min, Kyoung-Doug
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.351-358
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    • 2006
  • The capability of high pressure injection with small fuel quantify at all engine operating conditions is one of the main feature in common rail fuel injection system, which is used in small and light-duty Diesel engine. The key parameter for the better atomized fuel sprays and multiple injections of this common rail fuel injection control, that can be freely selected irrespective of the engine speed and load is the mechanism controlling the needle energizing and movement in high pressure Diesel injector. In the electro-hydraulic injector, the injection nozzle is being opened and closed by movement of the injector's needle which is balanced by pressure between the nozzle seat and the needle control chamber. This study describes the macroscopic spray structure characteristics of the common rail Diesel injectors with different electric driving method i.e. the solenoid-driven and piezo-driven type. The macroscopic spray characteristics such as spray tip speed. spray tip penetration and spray cone angle were investigated by the high speed spray, which is measured by the back diffusion light illumination method with optical system for the high speed temporal photography in a constant volume chamber pressurized by nitrogen gas. As the results, the prototype piezo-driven injector system was designed and fabricated for the first time in domestic case and the effect of injector's needle response driven by different drive type was compared between the solenoid and piezo-driven injector It was found therefore. that the piezo-driven injector showed faster needle response and had better needle control capability by altering the electric input value than the solenoid-driven injector.

The basic study of spray characteristics and optimal fuel injection for high pressure injector in homogeneous charge compression ignition engine (예혼합 압축 착화 엔진용 고압 인젝터의 분무특성과 분사조건 최적화에 관한 기초 연구)

  • Ryu, Jea-Duk;Kim, Hyung-Min;Lee, Ki-Hyung;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.30-36
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    • 2004
  • The purpose of this study was to investigate the fuel spray characteristics that made most important at an homogeneous air fuel mixture, in a common rail direct injection type HCCI engine. As a study conducted relation which a back pressure and injection pressure are influenced to air fuel mixture characteristics, we tried to offer date even through we select suitable to a HCCI engine running condition of the fuel injection condition. To accomplish the study, to measure a injection rate of common rail type injector and to visualize and simulate a fuel spray was conducted. From the result of injection rate, a common rail injector was confirmed to appear a initial delay of 0.3msec and a latter period delay of 0.7msec. Therefore, real injection duration was determined by about 0.5msec increasing. From the result of fuel spray, the spray penetration was proportional to 1/4 exponent of atmosphere pressure. An experimental equation was deduced from the spray penetration of spray visualization experiment and the relation of injection duration and penetration was estimated in HCCI engine using an experimental equation.

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STUDY ABOUT NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH GREASE SPRAY TYPE ON KOREAN RAIL (국내 선로에서 곡선감지형 그리스 분사식 후렌지 도유기에 대한 소음 및 마모의 연구)

  • Lee Ju-Ho;Yang Bang-Sub
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.585-588
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    • 2004
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test on korean rail. Advantage of curve dependent wheel flange lubricator with grease spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in Korea.

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Effect of nozzle geometry on the injection characteristics and spray behavior (고압 분사 디잴 인잭터의 노즐 형상이 분사 특성 및 분무 거동에 미치는 영향)

  • Lee, C.S.;Park, S.W.;Chon, M.S.
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.1-7
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    • 2004
  • This paper describes the characteristics of injection rate and macroscopic behavior of fuel spray injected from common-rail type diesel injectors with different nozzle geometries. The injection rates according to the nozzle geometries were measured at different energizing duration of the injector solenoid and injection pressure by using the Bosch's injection rate meter based on the pressure variation in the tube. The spray behaviors injected from the different nozzles were visualized using the spray visualization system composed of an Ar-ion laser, an ICCD camera, and a synchronization system at various injection and ambient pressures. It is revealed that VCO nozzle has higher spray tip velocity at the early stage of injection duration and wider spray cone angle than the mini-sac nozzles. Also the spray cone angle is increased with the increase of nozzle diameter.

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Effects of Needle Response on Spray Characteristics In High Pressure Injector Driven by Piezo Actuator for Common-Rail Injection System

  • Lee Jin Wook;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1194-1205
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    • 2005
  • The common-rail injection systems, as a new diesel injection system for passenger car, have more degrees of freedom in controlling both the injection timing and injection rate with the high pressure. In this study, a piezo-driven injector was applied to a high pressure common-rail type fuel injection system for the control capability of the high pressure injector's needle and firstly examined the piezo-electric characteristics of a piezo-driven injector. Also in order to analyze the effect of injector's needle response driven by different driving method on the injection, we investigated the diesel spray characteristics in a constant volume chamber pressurized by nitrogen gas for two injectors, a solenoid-driven injector and a piezo-driven injector, both equipped with the same injection nozzle with sac type and 5-injection hole. The experimental method for spray visualization was based on back-light photography technique by utilizing a high speed framing camera. The macroscopic spray propagation was geometrically measured and characterized in term of the spray tip penetration, spray cone angle and spray tip speed. For the evaluation of the needle response of the above two injectors, we indirectly estimated the needle's behavior with an accelerometer and injection rate measurement employing Bosch's method was conducted. The experimental results show that the spray tip penetrations of piezo­driven injector were longer, on the whole, than that of the solenoid-driven injector. Besides we found that the piezo-driven injector have a higher injection flow rate by a fast needle response and it was possible to control the injection rate slope in piezo-driven injector by altering the induced current.

Ergonomic and performance analysis of rail-type boom sprayer for agro-photovoltaic power system

  • Rack-Woo Kim;Jae-Woong Han;Woong Kim
    • Korean Journal of Agricultural Science
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    • v.49 no.1
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    • pp.151-162
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    • 2022
  • This study was conducted to develop a rail-type boom sprayer, performing safe spraying with improved ergonomic postures during pesticide spraying of agro-photovoltaic power system. The sprayer was designed to reduce labor cost and to be safe from pesticide exposure, and was analyzed through a comparison with a conventional spray method. The rail-type boom sprayer, consisted of a self-propelled spray and hose winder, hose, and boom sprayer parts, was designed to automatically pull and spray in the vertical and horizontal directions. The performance of the sprayer for an agro-photovoltaic power system was appropriate. From the analysis of postures with the Ovako Working posture Analysis System (OWAS), Rapid Entire Body Assessment (REBA), and Rapid Upper Limb Assessment (RULA) methods, the musculoskeletal risk factors to the body using the rail-type boom sprayer were less than those with the conventional power sprayer. In addition, the possibility of pesticide poisoning was reduced compared to the conventional power sprayer. The working capacity with the rail-type boom sprayer was more than five times greater, compared with the conventional power sprayer. After performing pesticide spraying with the rail-type boom sprayer, the labor cost was reduced to 42,750 won·yr-1, which was 90% (402,750 won·yr-1) less than the cost with the use of a conventional power sprayer (445,500 won·yr-1).

An Investigation on the Spray Characteristics of Diesel-DME Blended Fuel with Variation of Ambient Pressure in the Constant Volume Combustion Chamber (정적연소기에서 분위기 압력에 따른 Diesel-DME 혼합연료의 분무 특성에 관한 연구)

  • Yang, Jiwoong;Lee, Sejun;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.17 no.4
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    • pp.178-184
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    • 2012
  • The aim of this study was to compare the spray characteristics of a typical fuel (100% diesel, DME) and diesel-DME blended fuel in a constant volume combustion chamber (CVCC). The typical fuel (100% diesel, DME) and diesel-DME blended fuel spray characteristics were investigated at various ambient pressures (pressurized nitrogen) and fuel injection pressures using a common rail fuel injection system when the fuel mixture ratio was varied. The fuel injection quantity and spray characteristics were measured including spray shape, penetration length, and spray angle. Common types of injectors were used.

MACROSCOPIC STRUCTURE AND ATOMIZATION CHARACTERISTICS OF HIGH-SPEED DIESEL SPRAY

  • Park, S.-W.;Lee, C.-S.
    • International Journal of Automotive Technology
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    • v.4 no.4
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    • pp.157-164
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    • 2003
  • An experimental and numerical study was performed to investigate the macroscopic and microscopic atomization characteristics of high-speed diesel spray issued from the common-rail injection system. For the experiments, spray visualization system and a phase Doppler particle analyzer system were utilized to obtain the spray atomization characteristics such as the process of spray development, spray tip penetration, and SMD distribution. In order to analyze the process of spray atomization with KIVA-3 code, the TAB breakup model is changed to the KH-DDB competition model, which assumes the competition between the wave instability and droplet deformation causes the droplet breakup above the breakup length. The calculated results were also compared with the experiments in terms of spray tip penetration and SMD distribution. The results provide the process of spray development, axial and radial distribution of SMD, and calculated overall SMD as a function of time after start of injection.

Pilot Spray Characteristics of Piezo type Injectors for High Pressure Injection (고압 분사용 Piezo 인젝터의 Pilot 분무특성)

  • Bae, J.W.;Kim, H.N.;Lee, J.W.;Kang, K.Y.;Ryu, J.I.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2076-2081
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    • 2004
  • Future exhaust gas limits for diesel-driven passenger cars will force the automotive industry to significantly improve the performance of engine. Since modern common-rail injection systems deliver more degrees of freedom referring to the injection process, again the optimization of the injection process could offer a possibility to meet the exhaust gas limits. This study describes the characteristic the pilot spray structure of piezo-driven injector for a passenger car common-rail system to be applicable multiple injection caused by fast response rather than solenoid-driven injector. The piezo-driven injector is prototype injector with same needle chamber of solenoid injector and the solenoid-driven one is commercial injector. The pilot spray characteristic such as spray tip penetration, spray speed, spray angle were obtained by spray images, which is measured by the Mie scattering method with optical system for high-speed temporal photography. It was found that piezo-driven injector effected electric change as important factor and showed faster response than solenoid-driven injector.

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Spray and Combustion Characteristics of Diesel and JP-8 in a Heavy-Duty Diesel Engine Equipped with Common-Rail Fuel Injection System (커먼레일을 장착한 대형 디젤엔진에서 디젤과 JP-8의 분무 및 연소특성 평가)

  • Jeon, Jin-Woog;Lee, Jin-Woo;Park, Jung-Seo;Bae, Choong-Sik
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3019-3025
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    • 2008
  • An experimental study was performed to assess the effect of diesel and JP-8 aviation fuel on the spray characteristics, performance and emissions in a single cylinder optical diesel engine. Both fuels were injected via an 8-hole solenoid-driven injector in a common-rail injection system. For better understanding of spray development, the macroscopic images were captured with high speed camera, offered evidences for the results of performance and emissions. From macroscopic spray images, the spray tip penetration of JP-8 shorter than that of diesel while spray angle of JP-8 was wider than that of diesel. It indicates that the vaporization of JP-8 is superior to that of diesel. The lower cetane number of JP-8 resulted in increased portion of premixed combustion. The IMEP with JP-8 is lower than that of diesel-fueled engine. Especially, using JP-8 has a potential for reducing soot.

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