• Title/Summary/Keyword: Spray impingement

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A Numerical Study on the Spray-to-Spray Impingement System

  • Lee, Seong-Hyuk;Ko, Gwon-Hyun;Ryou, Hong-Sun
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.235-245
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    • 2002
  • The present article aims to perform numerical calculations for inter-spray impingement of two diesel sprays under a high injection pressure and to propose a new hybrid model for droplet collision on the basis of literature findings. The hybrid model is compared with the original O'Rourke's model, which has been widely used for spray calculations. The main difference between the hybrid model and the O'Rourke's model is mainly in determination of the collision threshold condition, in which the preferred directional effect of droplets and a critical collision radius are included. The Wave model involving the cavitation effect inside a nozzle is used for predictions of atomization processes. Numerical results are reported for different impingement angles of 60°and 90°in order to show the influence of the impinging angle on spray characteristics and also compared with experimental data. It is found that the hybrid model shows slightly better agreement with experimental data than the O'Rourke's model.

Modeling of Spray-Wall Interactions Considering Liquid Film Formation (액막형성을 고려한 분무-벽 상호작용에 대한 모델)

  • Lee, Seong-Hyuk;Ryou, Hong-Sun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.1010-1019
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    • 2000
  • The main purpose of this article is to propose and assess a new spray impingement model considering film formation, which is capable of describing the droplet distribution and film flows in direct injection diesel engines. The spray-wall interaction model includes several mathematical formulae, newly made by the energy conservation law and some experimental results. The model consists of three representative regimes, rebound, deposition and splash. In addition, the film flow is described in the present model by solving the continuity and momentum equations for film flows using the integral method. To assess the new spray impingement model, the calculated results using the new model are compared with several experimental data for the normally impinging diesel sprays. The film model is also validated through comparing film radius and thickness against experimental data. The results show that the new model is generally in better agreement with experimental data and acceptable for prediction of the film radius and thickness.

Effect of Sealing Treatment on Solid Particle Impingement Erosion of Al-Zn-Zr Thermal Spray Coating Layer (Al-Zn-Zr 용사코팅층의 고체입자 충돌 침식특성에 미치는 봉공처리의 영향)

  • Heo, Ho-Seong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.21 no.1
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    • pp.68-76
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    • 2022
  • Several technologies are employed to protect substrates from corrosion and erosion damage. In particular, arc thermal spray coating technology is widely used as anti-corrosive technology for steel and concrete structures and is applied to offshore plants and petrochemical and drilling facilities. In this investigation, solid particle impingement erosion experiments were performed on an arc thermal spraying-coated specimen using 85% Al-14% Zn-1% Zr wire rod in KR-RA steel. This study investigated the effect of fluorosilicone sealing on the erosion resistance characteristics of the thermal spray coating layer. The erosion rates of the thermal spray-coated and sealed specimens were 4.1×10-4 and 8.5×10-4, respectively. At the beginning of the experiment, the fluorosilicone sealant was almost destroyed by the impact of the solid particles. The destruction time for the coating layer was 10 minutes for the thermal spray-coated specimen and 13 minutes for the sealed specimens, indicating that the sealed specimens had better erosion resistance characteristics to solid particle impingement.

Meta-Heuristic Algorithm Comparison for Droplet Impingements (액적 충돌 현상기반 최적알고리즘의 비교)

  • Joo Hyun Moon
    • Journal of ILASS-Korea
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    • v.28 no.4
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    • pp.161-168
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    • 2023
  • Droplet impingement on solid surfaces is pivotal for a range of spray and heat transfer processes. This study aims to optimize the cooling performance of single droplet impingement on heated textured surfaces. We focused on maximizing the cooling effectiveness or the total contact area at the droplet maximum spread. For efficient estimation of the optimal values of the unknown variables, we introduced an enhanced Genetic Algorithm (GA) and Particle swarm optimization algorithm (PSO). These novel algorithms incorporate its developed theoretical backgrounds to compare proper optimized results. The comparison, considering the peak values of objective functions, computation durations, and the count of penalty particles, confirmed that PSO method offers swifter and more efficient searches, compared to GA algorithm, contributing finding the effective way for the spray and droplet impingement process.

Numerical study for the characteristics of diesel spray impinging on a wall (벽에 충돌하는 디젤분무의 특성에 대한 수치적 연구)

  • Yang, Hui-Cheon;Jeong, Dong-Hwa;Yu, Hong-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.5
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    • pp.661-671
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    • 1998
  • It is unavoidable that the fuel spray impinges on the wall of piston cavity in a compact high-pressure D.I. diesel engine. Therefore the characteristics of impinging spray are the very significant information on the consideration and the simulation of its combustion processes including the formation mechanism of exhaust emission and the design of the combustion chamber. In this paper, the numerical simulation was performed to study the characteristics of impinging spray. The spray-wall impingement model used is Watkins and Park's model. Calculation parameters are the inclination angles and the ambient pressures. As the inclination angle increases, the impinging spray develops mainly to the direction of the downstream and scarcely flows to that of the upstream. The shape on the wall of the impinging spray is the circle in the case of the normal impingement, while it is the ellipse in that of the oblique impingement. As the ambient pressure increases, the growth of impinging spray on the wall in the radial direction decreases owing to the increase in the resistance of the ambient.

A Numerical Model for Atomization of an Impinging Spray on the Wall (벽면에 충돌하는 분무의 미립화에 관한 수치적 모델)

  • Joh, Mi-Ok;Huh, Kang-Y.
    • Journal of ILASS-Korea
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    • v.2 no.1
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    • pp.36-45
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    • 1997
  • A spray-wall impingement model for fuel sprays is proposed and implemented as a module into the KIVA-POSTECH code. The model is based on the single droplet experiments. The droplet behaviors after impingement are determined from experimental correlations. Different behaviors of impinged droplets depend on the wall temperature and the critical temperature of the fuel. Fuel film formation is taken into account so that the model can be applicable to any wall temperature and injection conditions. Computational results on a normal and on inclined wall are in good agreement for the spray shape and penetration. More validation against experiments and development of the heat transfer model are needed for further improvement.

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Development of a general purpose thermo/fluid flow analysis program NUFLEX with heat transfer analy sis model of impinging liquid film (충돌분무 액막의 열전달 해석모델을 고려한 범용 열/유체 프로그램 NUFLEX의 개발)

  • Kim, Hyun-Jeong;Ro, Kyoung-Chul;Ryou, Hong-Sun;Hur, Nahm-Keon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.71-74
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    • 2008
  • NUFLEX is a general purpose thermo/fluid flow analysis program which has various physical models including spray. In NUFLEX, spray models are composed of breakup and collision models of droplet. However, in case of diesel engine, interaction between wall-film and impingement model considering heat transfer is not coded in NUFLEX. In this study, Lee & Ryou impingement & wall-film model considering heat transfer is applied to NUFLEX. For the verification of this NUFLEX program, numerical results are compared with experimental data. Differences of film thickness and radius between numerical results and experimental data are within 10% error range. The results show that NUFLEX can be used for comprehensive analysis of spray phenomena.

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An experimental study on the impingement spray of a common-rail diesel injector (2) -atomization characteristics- (커먼레일식 디젤 인젝터의 충돌 분무에 대한 실험적 연구(2) -미립화 특성-)

  • Lee, C.S.;Park, S.W.;Seo, S.H.
    • Journal of ILASS-Korea
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    • v.8 no.3
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    • pp.19-26
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    • 2003
  • In this study, experimental study on atomization characteristics of the fuel spray impinging on the wall was at different wall distances and angles of wall inclination. The fuel injection system was composed based on the common rail system. and the injection signal was synchronized by the delay generator. The atomization characteristics of the injected spray were analyzed in terms of the SMD and velocities which were measured by using the phase Doppler particle analyzer system. It is revealed that the free spray is atomized actively above 50mm form the injector tip. In the cases of the impinged spray, the 5MD and velocity of the impinged spray are smaller than those of the free spray. The impinged spray has the maximum near the 35mm of the radial distance from the injector axis, and the atomization performance is enhanced with the decrease of the wall distance.

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SPRAY CHARACTERISTICS OF DIRECTLY INJECTED LPG

  • Lee, S.W.;Y. Daisho
    • International Journal of Automotive Technology
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    • v.5 no.4
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    • pp.239-245
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    • 2004
  • It has been recognized that alternative fuels such as Liquid Petroleum Gas (LPG) show less polluting combustion characteristics than diesel fuel. Furthermore, engine performance is expected to be nearly equal to that of the diesel engine if direct-injection stratified-charge combustion of the LPG can be adopted in the spark-ignition engine. However, spray characteristics of LPG are quite different from those of diesel fuel. understanding the spray characteristics of LPG and evaporating processes are very important for developing efficient and low emission LPG engines optimized in fuel injection control and combustion processes. In this study, the LPG spray characteristics and evaporating processes were investigated using the Schlieren and Mie scattering optical system and single-hole injectors in a constant volume chamber. The results show that the mixture moves along the impingement wall that reproduced the piston bowl and reaches in ignition spark plug. LPG spray receives more influence of ambient pressure and temperature significantly than that of n-dodecane spray.

A Numerical Study of Tumble Effect on Spray/wall Impingement in the D. I. Engines (직접분사식 엔진내의 분무/벽 충돌 현상에서 텀블 효과에 관한 연구)

  • Chae, Soo;Yang, Hyup;Ryou, Su-Yeal;Ryou, Hong-Sun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.45-57
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    • 2002
  • In this paper, the results gained by applying many impingement models to the cylinder and flat plate were analyzed in comparison with the experimental data to study a spray/wall interaction phenomena. To begin with, the behavior of spray injected normal to the wall was analysed using three different impingement models ; Naber and Reitz model(NR model), Watkins and Wang model(WW model) and Park and Watkins model(PW model) in the present calculation. The results obtained from these models were compared with experimental data of Katsura et. al. The results indicated that PW model was in better agreement with experimental data than the NR and WW model. Also f3r spray injected at 30DEG , the result of three models were compared with experimental data of Fujimoto et. al. The results showed that m model overpredicted the penetration in the radial direction because this model was based on the inviscid jet analogy. WW model did not predicted the radius and height of the wall spray effectively. It might be thought that this discrepancy was due to the lack of consideration of spray film velocity occurred at impingement site. The result of PW model agrees with the experimental data as time goes on. In particular, a height of the spray droplets was predicted more closely to the experimental data than the other two models. The results of PW model in which the spray droplets were distributed densely around the edge of droplet distribution shaped in a circle had an agreement with the experimental data of Fujimoto et. al. Therefore, it was concluded that PW model performed better than M and WW model for prediction of spray behavior. The numerical calculation using PW model performed to the cylinder similar to the real shape of DI engine. The results showed that vortex strength near the wall in the cylinder was stronger than that in the case of flat plate. Contrary to the flat plat, an existence of the side wall in the cylinder caused the tangential velocity component to be reduced and the normal velocity component to be increased. The flow tends to rotate to the inside of cylinder going upward to the right side wall of cylinder gradually as time passes. Also, the results showed that as the spray angle increases, the gas velocity distribution and the tumble flow seemed to be formed widely.