• Title/Summary/Keyword: Spray atomization

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Spray characteristics of misaligned impinging injectors

  • Subedi, Bimal;Son, Min;Kim, Woojin;Choi, Jangsu;Koo, Jaye
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.10
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    • pp.1257-1262
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    • 2014
  • The variances of atomization characteristics with the misalignment of injectors defined as the fraction of skewness for various angles of impingement and pressure conditions were studied using the doublet impinging injectors with a like-on-like arrangement. Water was used as simulant and the spray characteristics along with the changes in the skewness were analyzed using the methods of spray image photography. Experiment was carried for the impinging nozzles of orifice diameter of 1.2 mm within Reynolds numbers ranging from $9{\times}10^3-4.5{\times}10^4$ and the fraction of skewness considered for the experiment ranges from 0.0 to 0.9 at ambient temperature condition. Flat sheet with a distinct rim produced perpendicular to the plane of impinging jets goes ondisappear and sheet appears comparatively shorterwith the increase in fraction of skewness resulting the atomization of fluid droplet very close to impingement point with decrease in breakup length and increase in spray angle up to certain extent. The maximum allowable skewness was found as the result. The skewness up to the certain extent can be considered as the parameter to control the atomization characteristics of simulant inside the combustion chamberproviding the high economic performance of fuel and time.

PRESSURE MODULAION ON MICRO-MACHINED PORT FUEL INJECTOR PERFORMANCE

  • Kim, H.;Im, K.S.;Lai, M.C.
    • International Journal of Automotive Technology
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    • v.5 no.1
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    • pp.9-16
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    • 2004
  • An experimental study was carried out to characterize the spray atomization process of micro-machined port fuel injectors with a piezoelectric atomization device, which can generate pressure pulsations through vibration of a piezoelectric transducer. In this study, several types of micro-machined arrays such as 30∼200-microns of hole arrays were tested. Both a dual-stream and a central-port injectors with micro-machined arrays were tested and compared with normal port fuel injectors. The spray visualization was conducted to characterize overall spray structure and phase Doppler particle analyzer (PDPA) system was used to quantify the droplet size and velocity. In addition, the pressure history was recorded by using digitized signal from pressure transducer. The results showed that modulation is effective to the spray atomization for tested injectors and atomization performance depends on injector design factors, orifice sizes, and frequency and power of the modulator. A number of resonance frequencies of the modulator was modified by injector parameters and temperature. In addition, our results suggested that design of sufficient space among holes is critical to avoid droplet coalescence in the multi-hole micro-machined injectors.

Spray Characteristics for Recess Length in a Swirl Coaxial Injector to use GCH4/LOx (가스메탄/액체산소를 추진제로 하는 스월 동축형 인젝터의 리세스 길이에 따른 분무특성)

  • Min, Ji-Hong;Lee, Yang-Suk;Ko, Young-Sung;Kim, Sun-Jin;Kim, Yoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.20-23
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    • 2011
  • The spray and atomization characteristics of swirl coaxial injectors which use gas methane and LOx as propellants are investigated experimentally with a recess length variation. Mass distribution and spray angle are measured by a patternator and droplet size to find atomization characteristics are measured by GSV(Global Size and Velocity) system. As a result, when the liquid sprayed, the spray angle decreased and the atomization characteristic was improved with the recess length increase. When the gas and liquid injected simultaneously, the spray angle was decreased and the atomization characteristic was improved comparing to only the liquid injection.

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Comparisons of Diesel and DME Fuel in Macroscopic Spray Characteristics (디젤 및 DME 연료의 거시적 분무특성 비교)

  • Park, Junkyu;Chon, Munsoo;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.17 no.4
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    • pp.205-209
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    • 2012
  • This study focused on comparing macroscopic characteristics of DME and diesel fuel experimentally. DME fuel is one of the most promising alternative fuels because of its superiority in atomization characteristic and clearness in terms of exhaust gas compared with existing fossil fuels. In addition, DME fuel has high cetane number so it could be applied to compression ignition engine. However because DME fuel exists in gas phase at room temperature and atmospheric pressure, and it corrodes rubber parts of fuel line, DME fuel is hard to apply to commercial vehicles. To establish knowledge about DME fuel and furthermore, to develop commercial DME vehicles such as passenger cars, many research have been proceeded steadily. The present study, by comparing spray characteristics of DME fuel to those of diesel fuel, improved atomization characteristics in DME were revealed. Injection quantity measurement and spray visualization experiment were progressed and it was revealed that DME fuel shows small injection quantity than that of diesel fuel and axial development of spray in terms of spray tip penetration decreases when DME fuel was injected.

Spray Characteristics on the Electrostatic Rotating Bell Applicator

  • Im, Kyoung-Su;Lai, Ming-Chia;Yoon, Suck-Ju
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.2053-2065
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    • 2003
  • The current trend in automotive finishing industry is to use more electrostatic rotating bell (ESRB) need space to their higher transfer efficiency. The flow physics related with the transfer efficiency is strongly influenced by operating parameters. In order to improve their high transfer efficiency without compromising the coating quality, a better understanding is necessary to the ESRB application of metallic basecoat painting for the automobile exterior. This paper presents the results from experimental investigation of the ESRB spray to apply water-borne painting. The visualization, the droplet size, and velocity measurements of the spray flow were conducted under the operating conditions such as liquid flow rate, shaping airflow rate, bell rotational speed, and electrostatic voltage setting. The optical techniques used in here were a microscopic and light sheet visualization by a copper vapor laser, and a phase Doppler particle analyzer (PDPA) system. Water was used as paint surrogate for simplicity. The results show that the bell rotating speed is the most important influencing parameter for atomization processes. Liquid flow rate and shaping airflow rate significantly influence the spray structure. Based on the microscopic visualization, the atomization process occurs in ligament breakup mode, which is one of three atomization modes in rotating atomizer. In the spray transport zone, droplets tend to distribute according to size with the larger drops on the outer periphery of spray. In addition, the results of present study provide detailed information on the paint spray structure and transfer processes.

Effect of Injector-driven Type on Spray Behavior and Fuel Atomization Characteristics (인젝터 구동 방식에 따른 분무 거동 및 분무 미립화 특성)

  • Park, Ji-Hong;Suh, Hyun-Kyu;Park, Sung-Wook;Kim, Jae-Wook;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.17-24
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    • 2006
  • This study was performed to figure out spray behavior and fuel atomization characteristics of a piezo-driven injector and a solenoid-driven injector in the common-rail injection system under the same design parameters and test conditions. The process of spray injection was visualized by using the spray visualization system composed of a Nd:YAG laser and an ICCD camera. The atomization characteristics were investigated in terms of axial mean velocity, Sauter mean diameter(SMD) and droplet distributions obtained from a phase Doppler particle analyzer system. Compared with solenoid-driven injector, the piezo-driven injector has short injection delay and reaches quickly to the maximum injection value. Spray tip penetration shows some difference, however, spray angle of piezo-driven injector is wider than that of solenoid-driven injector. Sauter mean diameter of piezo-driven type injector is smaller than that of solenoid-driven type.

Study on the Spray Characteristics of a Port Fuel Injector for a Gasoline Engine (가솔린엔진용 포트분사식 인젝터의 분무특성에 관한 연구)

  • Lee, Sang-In;Lee, Sung-Won;Park, Sung-Young
    • Journal of ILASS-Korea
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    • v.15 no.2
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    • pp.61-66
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    • 2010
  • Fuel spray characteristics of the gasoline engine injector has been studied experimentally. To provide fundamental performance data of 4-hole and 12-hole injectors, spray fuel-mass distribution, wall wetting fuel amount and visualization of injectors have been tested and measured with various fuel supply pressure conditions. Spray visualization has been performed to analyze spray formation, spray angle, stream width and penetration length. Test result shows that wall wetting is greatly influenced by the induction air amount and spray atomization. Spray visualization shows that the 12-hole injector has robust performance characteristics with various fuel supply pressure conditions compared with the 4-hole injector. 4-hole injector generates relatively less wall-wetting fuel amount than 12-hole injector does.

Spray characteristics of twin-fluid atomization using external-mixing sonic nozzles (외부혼합형 음속노즐을 사용한 2유체 미립화의 분무특성)

  • Park, Byeong-Gyu;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.132-139
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    • 1997
  • Spray characteristics of external mixing sonic twin-fluid atomization nozzles are investigated experimentally. Particle sizes are measured by the Fraunhofer diffraction method using the Malvern particle analyzer, and their radial distributions are obtained using the tomographical transformation technique. The spatial distribution of SMD shows that the drop size increases in the radial direction at a fixed liquid flow rate, and the distribution is getting uniform rapidly as the atomizing gas pressure increases. The SMD decreases as the liquid flow rate increases at a fixed GLR. It is found that the atomization efficiency of the flush type sonic nozzle is superior to that of protrusion type. The effect of laser beam diameter of the particle analyzer on the spatial SMD distribution is minor at present experimental conditions.

A Study of Spray Characteristics for the Shape of Nozzle by Phase Doppler Analyzer (PDPA를 이용한 노즐의 형상에 따른 분무 특성의 연구)

  • Hwang, S. S.;Lee, H. S.;Kim, J.;Lee, B. G.;Kim, J. C.;Chun, U. H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.199-210
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    • 1998
  • The skill that utilizes atomization of the liquid has been widely used in the field of industry and engineering. Though there are dozens of methods to make atomization, the pressure type injection nozzle is frequently used in washing of parts, pastourization and painting because it has relatively simple system. This study is to reveal the characteristics of atomizing formed by three different types of the pressure type injection nozzle. We measured velocity and diameter of droplet to compare and analyze characteristic of each nozzle. In case of velocity, atomization of hollow-cone nozzle is irregular than others and change of radial direction is especially large. Atomization of flat nozzle is nearly uniform. In case of diameter, atomization of hollow-cone nozzle is increased rapidly, as measurement point become more distant from the center of nozzle. Atomization of flat nozzle has the most fixed magnitude. Accordingly, full-cone nozzle can be used irrespective of the form of subject and hollow-cone nozzle is proper to the occasion to spray large and smooth subject. Also, flat nozzle is proper to the occasion to spray a part of subject and long groove.

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Behavior of a Diesel Spray Impinged on a Wall (벽면에 충돌하는 디젤분무의 거동)

  • Cho, I.Y.;Oh, J.H.
    • Journal of ILASS-Korea
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    • v.2 no.4
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    • pp.1-6
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    • 1997
  • In the case of analyzing the combustion phenomena in a small high speed DI diesel engine, one demands the experimental results of the impinging spray on the wall as a basic characteristics. In the experiments presented here, diesel fuel oil was injected into a high pressure chamber in which compressed air at room temperature was charged. The single spray was impinged on a flat wall. The growth of the spray was photographed with transmitted light or scattered light. The effect of the spray axis angle to the wall on the impinging spray was revealed. Finally, the experimental results was presented, that is, the radius and height of the impinging spray was influenced by above mentioned variable.

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