• Title/Summary/Keyword: Spray Development

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EFFECT OF THE SHAPE OF IMPINGEMENT PLATE ON THE VAPORIZATION AND FORMATION OF FUEL MIXTURE IN IMPINGING SPRAY

  • Kang, J.J.;Kim, D.W.;Choi, G.M.;Kim, D.J.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.585-593
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    • 2006
  • The effect of the shape of the side wall on vaporization and fuel mixture were investigated for the impinging spray of a direct injection(DI) gasoline engine under a variety of conditions using the LIEF technique. The characteristics of the impinging spray were investigated under various configurations of piston cavities. To simulate the effect of piston cavity configurations and injection timing in an actual DI gasoline engine, the parameters were horizontal distance from the spray axis to side wall and vertical distance from nozzle tip to impingement plate. Prior to investigating the side wall effect, experiments on free and impinging sprays for flat plates were conducted and these results were compared with those of the side wall impinging spray. For each condition, the impingement plate was located at three different vertical distances(Z=46.7, 58.4, and 70 mm) below the injector tip and the rectangular side wall was installed at three different radial distances(R=15, 20, and 25 mm) from the spray axis. Radial propagation velocity from spray axis along impinging plate became higher with increasing ambient temperature. When the ambient pressure was increased, propagation speed reduced. High ambient pressures tended to prevent the impinging spray from the propagating radially and kept the fuel concentration higher near the spray axis. Regardless of ambient pressure and temperature fully developed vortices were generated near the side wall with nearly identical distributions, however there were discrepancies in the early development process. A relationship between the impingement distance(Z) and the distance from the side wall to the spray axis(R) was demonstrated in this study when R=20 and 25 mm and Z=46.7 and 58.4 mm. Fuel recirculation was achieved by adequate side wall distance. Fuel mixture stratification, an adequate piston cavity with a shorter impingement distance from the injector tip to the piston head should be required in the central direct injection system.

Manufacturing and Properties of Al-Al2O3 Composite Coating Layer Using Warm Spray Process (Warm spray를 이용한 알루미늄-알루미나 복합 코팅층의 제조 및 특성)

  • Kwon, Eui-Pyo;Lee, Jong-Kweon
    • Korean Journal of Materials Research
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    • v.27 no.7
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    • pp.374-380
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    • 2017
  • Properties of coatings produced by warm spray were investigated in order to utilize this technique as a repair method for Al tire molds. $Al-(0-10%)Al_2O_3$ composite powder was sprayed on Al substrate by warm spraying, and the microstructure and mechanical properties of the composite coating layer were investigated. For comparative study, the properties of the coating produced by plasma spray, which is a relatively high-temperature spraying process, were also investigated. The composite coating layers produced by the two spray techniques exhibited significantly different morphology, perhaps due to their different process temperatures and velocities of particles. Whereas the $Al_2O_3$ particles in the warm sprayed coating layer maintained their initial shape before the spray, flattened and irregular shape $Al_2O_3$ particles were distributed in the plasma sprayed coating layer. The coating layer produced by warm spray showed significantly higher adhesive strength compared to that produced by plasma spray. Hardness was also higher in the warm sprayed coating layer compared to the plasma sprayed one. Moreover, with increasing the fraction of $Al_2O_3$, hardness gradually increased in both spray coating processes. In conclusion, an $Al-Al_2O_3$ composite coating layer with good mechanical properties was successfully produced by warm spray.

Development of a Four-way Interface for Online Capillary Isoelectric Focusing-Electrospray-Mass Spectrometry (CIEF-ESI-MS)

  • Yu, Hai Dong;Kim, Byungjoo;Shin, Dae-Ho;Ahn, Seonghee
    • Mass Spectrometry Letters
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    • v.4 no.4
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    • pp.83-86
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    • 2013
  • A new interface for coupling CIEF and MS using a four-way cross has been developed in a single mechanical system. This new interface could be operated without the electric discontinuity and reinstallation of lines. Additionally, a bare fused silica capillary was facilitated as a spray needle to produce electrospray and to guide catholyte or sheath liquid. Focusing for CIEF was completed in a hanging droplet at the end of spray needle. This capillary spray needle also provided stable spray, enhanced the ionization efficiency and increased sensitivity. Results with carbonic anhydrase I showed that focusing and spraying were well completed with the new interface and the new spray needle.

Modeling of Spray Atomization of Fuel Injector Using Hybrid Model (복합 모델을 이용한 연료 인젝터의 분무 미립화 모델링)

  • Park, Sung-Wook;Kim, Hyung-Jun;Rhyu, Youl;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.27-33
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    • 2002
  • This paper presents the comparison of prediction accuracy of hybrid models. To obtain the experimental results fur comparing with the numerical results, the macroscopic and microscopic structures of the hollow-cone spray such as spray development process, spray penetration and the distribution of mean droplet size are investigated by using a shadowgraph technique and phase Doppler particle analyzer. Also, the numerical researches using various hybrid models are performed. LISA model and WAVE model are used for the primary breakup, and TAB, DDB, and RT model are used for the secondary breakup.

Effect of Induced Voltage on Spray Characteristics of Piezo Actuated Diesel Injector (인가전압이 디젤 피에조 인젝터의 분무 특성에 미치는 영향)

  • Lee, Jin-Woo;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.99-106
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    • 2010
  • A piezo-driven injector was applied with a purpose to evaluate the effect of induced voltage on spray characteristics. For this, injection rate, macroscopic imaging, ambient gas entrainment and particle sizing were carried out. It was shown that initial slope of injection rate was steeper as induced voltage increased, while slope of injection rate became mostly constant with fully opened needle. From macroscopoic imaging, longer spray tip penetration was produced with higher induced voltage. Moreover, wider spray angle was detected in the early stage of spray development, when higher induced voltage was applied. Ambient air entrainment rate was increased and particle size was reduced with higher induced voltage.

A Study on the Characteristics of an Evaporating Diesel Spary Using LIEF Technique (LIEF법을 이용한 증발 디젤 분무의 특성에 관한 연구)

  • Kim, Y.R.;Kim, M.S.;Cho, H.;Min, K.D.
    • Journal of ILASS-Korea
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    • v.7 no.3
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    • pp.18-23
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    • 2002
  • An evaporating diesel spray of a common rail lnjector was visualized by LIEF technique. This technique makes it possible to separate the vapor and liquid phase images. The experiment was conducted in a constant volume vessel to make a high temperature and high pressure condition. Three images(vapor and liquid phase images from LIEF and a liquid phase image from Mie scattering) were taken simultaneously in one spray event. The major experimental parameters are the injection pressure and the ambient gas pressure. Also, a relative SMD distribution in a liquid phase was obtained by the ratio of the intensities of the fluorescence and the Mie scattering. The results show that the injection pressure and the ambient gas pressure have a close relation with the spray development and air-fuel muting process.

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A Numerical Study on Heat Transfer Characteristics in a Spray Column Direct Contact Heat Exchanger (분사칼럼식 직접접촉열교환기의 열전달특성에 관한 수치적 연구)

  • 강용혁;김남진;김종보
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.8
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    • pp.735-744
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    • 2000
  • In order to define the heat transfer characteristics in a spray column direct contact heat exchanger, the development of a multidimensional numerical model and computational algorithm is essential to analyze the inherent multidimensional characteristics of a direct contact heat exchanger. In the present study, it has been carried out numerical calculations using a two-dimensional model for operation of a direct contact heat exchanger. Such operational and system parameters as the injection velocity, void fraction, aspect ratio and injection temperature of each fluid are examined thoroughly to assess their influence on the performance of a spray column. Analyzed results has shown that our two-dimensional model predicts the heat transfer phenomena well in a spray column.

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Effects of Fuel Injection Conditions on Spray Characteristics of Commercial Biodiesel Fuel (상용 바이오 디젤의 분사 조건 변화에 따른 분무 특성)

  • Hong, Yeon-Ki;Chon, Mun-Soo
    • Journal of ILASS-Korea
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    • v.13 no.1
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    • pp.51-57
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    • 2008
  • The objective of this study was to investigate the spray characteristics of commercial biodiesel fuel at various fuel injection conditions. To examine the effect of various factors on the development of a biodiesel sprays, experiments were conducted at the various injection pressures, ambient pressures and blending ratio of bio-diesel fuels. As a result of experimental study, it was shown that the increase of blending ratio of biodiesel had little influence on spray behaviors under applied fuel injection condition in this study. Because macroscopic characteristics of biodiesel-blended diesel fuel were almost same as that of petrodiesel fuels, it was found that the commercial biodisel is applicable to conventional diesel engine.

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Study on Spray Characteristics of Barbotage Injector for Scramjet Engine (스크램제트 엔진용 Barbotage injector의 분무 특성에 관한 연구)

  • Lee, Jinhee;Lee, Sanghoon;Yang, Inyoung;Lee, Kyungjae;Kim, Jaeho;Yang, Sooseok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.236-239
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    • 2017
  • A part of the development of Scramjet Engine, this study was performed about Injectors. Barbotage injectors were used for experiment. To study characteristics of injector spray, water is supplied as a main fuel and Nitrogen is supplied for water atomization. Spray test facility and PDPA equipment were used in KARI(Korea Aerospace Research Institute). It was found that gas pressure change and spray distance is important value to spray atomization.

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Spray Characteristics of Nonimpinging-type Injector According to the Injection Pressure Variation and Angular Direction of Orifices (분사압력 및 분사각에 따른 비충돌형 인젝터의 분무특성)

  • Jung, Hun;Kim, Jong-Hyun;Kim, Jeong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.1-8
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    • 2012
  • A water-flow test was carried out for the nonimpinging-type injector to be equipped on 70 N-class liquid-rocket engine under development. Breakup patterns of injector-spray transit from a smooth jet to wavy one as the injection angle increases, whereas spray-breakup lengths are inversely proportional to the injection pressure. It is confirmed that there exist ruffles on the surface of liquid column, which could be caught through the instantaneous spray images captured by high-speed camera. A phenomenon of spray shedding amplified at the specific pressure level of 0.93 MPa was an unexpected behavior of the injected stream and it is to be investigated further.