• Title/Summary/Keyword: Spot-welded structure

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A Study on the Collapse Characteristics of Hat-shaped Members with Spot Welding under Axial Compression(II) (모자형 단면 점용접부재의 축방향 압궤특성에 관한 연구(II))

  • 차천석;양인영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.195-201
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    • 2000
  • The fundamental spot welded sections of automobiles (hat-shaped and double hat-shaped sections) absorb most of the energy in a front impact collision. The sections of various thickness, shape and weld width on the flange lave been tested on axial impact crush load (Mass 40kg, Velocity 7.19m/sec) using a vertical air pressure crash est device Characteristics of impact collapse have been reviewed and a structure of optimal energy absorbing capacity is suggested.

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Hot Spot Stress of Concrete-filled Circular Hollow Section N-joints Subjected to Axial Loads (축하중을 받는 콘크리트 충전 원형 강관 N형 이음부의 핫스폿 응력 특성)

  • Kim, In-Gyu;Chung, Chul-Hun;Kim, Young-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.113-120
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    • 2010
  • The use of Concrete filled circular hollow steel section (CFCHS) members in bridge design is a relatively new concept. The most important part of the design and durability of such structures is the design and the construction of the joints. In the design of recently constructed steel-concrete composite bridges using CFCHS truss girders for the main load carrying structure, the fatigue verification of the tubular spatial truss joints was a main issue. Welded CFCHS joints are very sensitive to fatigue because the geometric discontinuities of the welds lead to a high stress concentration. New research done on the fatigue behaviour of such joints has focused on CFCHS N-joints, directly welded, with finite element analysis method. A commercial software, ABAQUS, is adopted to perform the finite element analysis on the N-joints. This paper is main focused on these topics, including hot spot stress.

The Collapse Characteristics of Vehicle Thin-walled Members Coated Damping Material (댐핑재가 도포된 차체 박육부재의 압궤특성)

  • 송상기;박상규;송찬일
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.1
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    • pp.76-81
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    • 2003
  • The purpose of this study is to analyze the collapse characteristics of widely used spot welded section members coated damping material Y1000 and to develop an analysis method for acquiring exact collapse loads and energy absorption ratio. Hat-shaped thin-walled members have the biggest energy absorbing capacity in a front-end collision. The sections were tested on quasi-static and impact loads. Specimens with two type thickness, width ratio and spot weld pitch on the flange have been tested in impact velocities(6.73n0sec and 7.54n1sec) which imitate a real-life car collision. As a result, it was developed the system for acquiring impact energy absorbing characteristics of structure united thin-walled member and damping materials.

Data analysis for fatigue test of welded joint using structural stress (Structural stree를 이용한 피로실험 data 분석)

  • Park, Hyeong-Jin;Kim, Yu-Il;Gang, Jung-Gyu;Heo, Ju-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.82-84
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    • 2005
  • Fatigue assessment of welded structure is very sensitive to the method of local stress determination. Normally, hot spot stress which is surface stress extracted from 0.5t, 1.5t away from weld toe is widely used to obtain local stress. However, this method has a lot of limitation in the evaluation of fatigue strength. Therefore, mesh has to comply with strict requirements since stress extracted from this method strongly rely on mesh size and element types. And that method does not cover the stress gradient through thickness direction since only surface stress is considered. Recently, new method to obtain local stress is proposed, which is structural stress. This method has an advantage, which is mesh intransitiveness and covering the effect of both bending and axial stress in local area. In this paper, fatigue test data for various welded joints was analyzed to review the reliability of structural stress. As a result, it is verified that S-N curve using structural stress guaranteed single master curve for various joint type and testing condition.

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A Comparative Study for the Fatigue Assessment of Side Shell Longitudinals on 8,100 TEU Container Carrier using Hot Spot Stress and Structural Stress Approaches (구조응력 및 핫스팟 응력을 이용한 8,100 TEU 컨테이너선 선측 종늑골구조의 피로 강도 평가에 대한 비교 연구)

  • Kim, Seong-Min;Kim, Myung-Hyun;Kang, Sung-Won;Pyun, Jang-Hoon;Kim, Young-Nam;Kim, Sung-Geun;Lee, Kyong-Eon;Kim, Gyeng-Rae
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.3
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    • pp.296-302
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    • 2008
  • Recently, a mesh-size insensitive structural stress definition (structural stress method) is proposed that gives a stress state at weld toe with a relatively large mesh size. The structural stress definition is based on the elementary structural mechanics theory and provides an effective measure of a stress state in front of weld toe. In this study, a fatigue strength assessment for a side shell connection of a container vessel using both the hot spot stress and the Battelle structural stress method was carried out. A consistent approach to compute the extrapolated hot spot stress for design purpose is described and current fatigue guidance is evaluated. Fatigue strength predicted by the two methodologies, e.g. hot spot stress and structural stress approaches, at hot spot locations of a typical ship structure are compared and discussed.

Structural Analysis of the Dual Thickness Laser Welded Frame (이종두께 레이저 용접 프레임의 구조해석)

  • 이영신;윤충섭;오재문
    • Computational Structural Engineering
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    • v.10 no.4
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    • pp.165-175
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    • 1997
  • In this paper, the stress, buckling and vibration analyses have been performed for several case with the spot weld stiffened rear side frame, the unstiffened rear side frame and the dual thickness laser weld rear side frame. For stress and vibration analyses, the clamped boundary condition with spring supports are used. But for the buckling analyses, the both ends simply supported boundary conditions are used. For the nummerical analyses, ANSYS 5.0 code is adopted. Maximum stress of the spot weld stiffened rear side frame occurs in the main frame and is 80.9 MPa. Maximum strain is 501 .mu.. The maximum stress of the dual thickness laser weld rear side frame of 1.8mm thickness structure is equal with the stress of spot weld stiffened frame. The weight of dual thickness laser weld frame can be reduced about 17.2%. For the stiffened spot weld rear side frame with both ends simply supported boundary conditon, the bucking load is 52.54 kN. When the thickness of the dual thickness laser weld rear side frame become 1.9mm thickness structure, the buckling load of the stiffenerd rear side frame is equal to that of dual thickness laser weld frame. The reduction of the structure weight is about 5%. The fundamental natural frequency of the stiffened spot weld rear side frame for bending mode is 163.6 Hz and that of the dual thickness laser weld rear side frame is 179.8 Hz.

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Selection of Connection Position to Change Dynamic Characteristic of Structure (동특성 변경을 위한 구조물의 결합 위치 선정)

  • Kim, Kyung-Won;Park, Youn-Sik;Kim, Sung-Hoon;Kim, Jin-Hee;Rhee, Ju-Hun;Hwang, Do-Soon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.12
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    • pp.930-937
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    • 2003
  • This research deals with how to select connection positions of two substructures to be synthesized. The goal of this research is to find optimal connection positions in order to maximize the fundamental natural frequency of the synthesized structure. The natural frequencies of a connected structure are obtained by modal-force equations. Optimal connection positions can be selected through optimization process. In the optimization process, the natural frequencies of a connected structure are set to object function value and connection positions become design variables. The method described above is applied to synthesis problems of plates, which is initially conducted for FE models and verified through experiments. Especially in experiments. FRF(frequency response function) s are obtained by means of the Modal Testing technique to be used in modal-force equations for synthesizing. Once the substructures are synthesized. the Modal Testing technique is again applied to spot-welded structure using the result from the optimization procedure. It is found that the fundamental natural frequency of the synthesized structure with the optimized result gives higher value than those with the initially given connection positions.

Selection of Connection Position to Change Dynamic Characteristic of Structure (동특성 변경을 위한 구조물의 결합 위치 선정)

  • 김경원;박윤식;박영진
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.65-71
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    • 2003
  • This research deals with how to select connection positions of two substructures to be synthesized. The goal of this research is to find optimal connection positions in order to maximize the fundamental natural frequency of the synthesized structure. The natural frequencies of a connected structure are obtained by modal-force equations. Optimal connection positions can be selected through optimization process. In the optimization process, the natural frequencies of a connected structure are set to object function value and connection positions become design variables. The method described above is applied to synthesis problems of plates, which is initially conducted for FE models and verified through experiments. Especially in experiments, FRE(frequency Response function)s are obtained by means of the Modal Testing technique to be used in modal-force equations for synthesizing. Once the substructures are synthesized, the Modal Testing technique is again applied to spot-welded structure using the result from the optimization procedure. It is found that the fundamental natural frequency of the synthesized structure with the optimized result gives higher value than those with the initially given connection positions.

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Analysis of Residual Stresses in Weldede joints of SM570-TMC Steel (SM570-TMC 강 용접접합부의 잔류응력 해석)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.79-81
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    • 2005
  • Bridges constructed recently are preferred to have long spans and simple structure details considering not only the function as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, they require high performance steels like extra-thick plate steels and TMCP steels. A TMCP steel produced by themo-mechanical control process is now spot lighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Recently, the SM570-TMC steel which is a high strength TMCP steel whose tensile strength is 600MPa has been developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joints. In this study, the characteristics of residual stresses in welded joints of SM570-TMC steel were studied through the three-dimensional thermal elastic-plastic analyses on the basis of mechanical properties at high temperatures obtained from the elevated temperature tensile test.

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Optimum Design for Frame Bracket of Electrical Panels for Improved Fatigue Strength (함정용 배전반의 피로강도 향상을 위한 프레임 브래킷의 최적설계)

  • Kim, Myung-Hyun;Choi, Jae-Young;Kang, Sung-Won;Chung, Ji-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.2 s.146
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    • pp.206-212
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    • 2006
  • Structural reliability of electrical panels installed in naval vessels is of critical importance from structural performance viewpoint. The electrical panels may be exposed to vibration and fatigue loadings from internal and external sources as well as wave loadings which result into a crack and fracture due to the decrease of fatigue strength. It is also well known that welded joints including brackets within steel structures .such as vessels and bridges are vulnerable against such repeated loadings. This study introduces a preliminary result of the optimized shape of frame bracket consisting of electrical panels in navel vessels against fatigue loading and their fatigue life at brackets of electrical panels by means of hot spot stress and structural stress methods.