• Journal of Applied Reliability
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• v.14 no.4
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• pp.230-235
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• 2014

The failure modes of pneumatic directional control valves include leakage, wear of the spool seal, and sticking of the spool. Among them, the main failure mode of the valve is leakage. The leakage is caused by the wear of the spool seal. However, due to the characteristics of the seal material, the leakage rate is fluctuated a lot rather than constantly increased over time. If life analysis is performed using the first time data of leakage failure, predicted life cycles can be different from the real life cycles. This paper predicts life cycles of the pilot pneumatic directional control valve based on the three point moving average which considers the average of the fluctuating leakage rate.

• Journal of Power System Engineering
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• v.10 no.2
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• pp.68-74
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• 2006

In the development of new automobiles, the efforts to reduce environmental problems like air pollution have been risen. Blowby gas consists of about $20{\sim}35%$ of total amount of Hydrocarbon (HC), one of dangerous pollutants issuing from automobiles. A PCV valve is a very small component in an automotive engine but it is a very important part. Because that a PCV valve is used to control blowby gas and to recirculate it into a manifold automatically. Although it has very simple operating principle, designing a PCV valve is so difficult due to interaction between fluid and solid. In this study, our purpose is to develop a design program for a PCV valve and to verify its efficiency. Both Bernoulli equation and 4th order Runge-Kutta method were adopted to predict spool displacements and flow patterns. Comparing with experiments, it was found that both spool diameters and displacements were predicted well, however, flow rates showed a little differences because of the assumption of non viscous flow.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.136-136
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• 2000

The direct drive servo valve(DDV) is composed of a DC rotor, link, valve spool and displacement sensor(LVDT) where the spool is directly coupled to the DC motor through the link. Since the DDV is a kind of one-stage valve, the robust controller is required to overcome the flow force effect on the spool motion. The mathematical equations are derived and the stability, accuracy and response speed of a DDV are investigated analytically using a linearized system block diagram. Proportional control, PID control. Time-Delay control, Sliding Mode control, and Proportional control using the load pressure are applied to DDV to find which one shows the best control performance. The digital computer simulation results show that the proportional control using the load pressure satisfies the design requirement of response speed and steady state error regardless of the variation of load pressure,

• Journal of Drive and Control
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• v.16 no.4
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• pp.56-64
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• 2019

Recently, as the environmental regulation for earth moving equipment has been tightened, advanced systems using electronic control have been introduced for energy savings. An IMV(Independent Metering Valve), which consists of four 2-way valves, is one of the electro-hydraulic control systems that provides more flexible controllability and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully realize an IMV, a two-stage bi-directional flow control valve which can regulate the large amount of flow in both directions, should be developed in advance. A simple design that allows proportional flow control to apply the pilot pressure from the current-controlled solenoid to the spring loaded flow control spool and thus valve displacement, is proportional to the solenoid current. However, this open-loop type valve is vulnerable to flow force which directly affects the valve displacement. Force feedback servo of which the position loop is closed by the feedback spring which interconnects the solenoid valve and flow control spool, could compensate for the flow force. In this study, linearity for the solenoid current input and robustness against load pressure disturbance is investigated by linear analysis of the static nonlinear equations for the IMV proportional flow control valve with feedback spring. Gains of the linear system confirm the performance improvement with the feedback spring design.

• Journal of Power System Engineering
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• v.19 no.2
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• pp.22-26
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• 2015

The main objective of this work is to estimate the fluid flow of a proportional valve. The study is based on the classical compressible flow theory and the computations with the help of CFD based commercial software - ANSYS CFX. The fluid flow with the movement of spool along the sleeve is simulated. To change the spool moving from 0.4mm to 2.0mm, the moving mesh method with different condition of orifice is considered here. The results show that it is the highest at the 80 % (1.6mm) opening and at the 20 % (0.4mm) opening, is the lowest.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1709-1712
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• 2003

Almost the on-off type solenoid valve is used to hydraulic system. It has a strong point that concerned about rapid response, electric and hydraulic characteristic at the same time. In this paper we produced the new type spool using the MR fluid different from the others. Also we controlled a cylinder position through PWM method. And using the AMESim software, We compared our new type spool valve with existed one from data of simulation and experiment.

• Journal of Drive and Control
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• v.15 no.4
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• pp.1-10
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• 2018

Spool displacement of a direction control valve is the standard signal to measure the bandwidth frequency of the direction control valve. When the spool displacement signal is not available, it is suggested in this study to use the metering hydraulic line as an alternative way to measure - 90 degree phase bandwidth frequency of the hydraulic direction control valve. Dynamics of the hydraulic line is composed of inertia, capacitance, and friction effects. The effect of oil inertia is dominant in common hydraulic line dynamics and the line dynamics is close to a derivative action in a range of high frequency; such as a range of bandwidth frequency of common directional control valves. Phase difference between spool displacement and line load pressure is nearly constant as a valve close to 90 degree. If phase difference is compensated from the phase between valve input and pressure, compensated phase may be almost same as the phase of spool displacement that is a standard signal to measure phase bandwidth frequency of the directional control valve. A series of experiments were conducted to examine the possibility of using line pressure in to measure phase bandwidth frequency of a directional control valve. Phase bandwidth frequency could be measured with relatively high precision based on metering hydraulic line technique and it reveals consistent results even when valve input, oil temperature, and supply pressure change.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1211-1212
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• 2011

• 제어로봇시스템학회:학술대회논문집
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• 1994.10a
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• pp.54-59
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• 1994

In this study, a high-speed servo valve with no outer leakage is developed, which is used to drive flexible hydraulic actuators (FHA) for extreme environments. In the valve, multilayered PZT devices are used to drive a spool directly and quickly. A bellows is also used to prevent outer leak from the clearance between the spool and the sleeve. Employing a disturbance observer, the lack of the system damping of the valve is improved by feeding back the estimated velocity of the spool, as well as the estimated disturbance is fed back to eliminate effectively the hysteresis between input voltage and output displacement of the PZT devices.

• 제어로봇시스템학회:학술대회논문집
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• 2002.10a
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• pp.88.6-88
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• 2002

In this study, the pneumatic servo valve was developed, and the study results could be summarized as follows; 1. A servo solenoid was designed, and its electromagnetic field was interpreted and the system's transient response was identified by using a commercial analysis program. 2. A program for analysis the flow in the spool was developed, and a study was conducted on the flow rate of the nozzle depending upon the pressure ratio between the upstream pressure and the downstream pressure, when the valve is fully opened in the spool and the flow force depending upon a displacement of the spool in the valve. 3. A PWM analog controller was designed and manufactured in...