• Title/Summary/Keyword: Spool Displacement

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A Study on the Optimal Design for a Positive Crankcase Ventilation valve (크랭크케이스 강제 환기 밸브의 최적설계에 관한 연구)

  • Lee J. H.;Lee Y. W.;Kim J. H.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.04a
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    • pp.197-201
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    • 2005
  • According to operating conditions of each engine, a PCV valve has various flow rates and pressure characteristic. In a developed country, it has been developing by a computational design simulation. But, Korean companies have no ability of technical design for a PCV valve. So, they depend on their experiments and copy the designs of foreign companies when they need to design new PCV valves. These problems cause increase of error rate and take much time. Hence, optimal design for a PCV valve is needed to secure for continuous competition against foreign automobile companies. In this study, we used 4th order Runge-Kutta method for the prediction of spool movements and applied Bernoulli's equation for the determination of flow area. A spool geometry and spool displacement were predicted to be satisfied in comparison with their experiment.

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Dynamic Modeling and Control of Directional Control Valve Using Piezostack Actuator (압전 작동기를 이용한 방향 제어 밸브의 동적 모델링 및 제어)

  • Jeon, Juncheol;Han, Young-Min;Nguyen, Quoc Hung;Han, Seung-Hun;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.331-336
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    • 2012
  • This paper proposes a new type of high-frequency directional valve controlled by the piezostack actuator associated with displacement amplifier. As a first step, a dynamic model of directional valve which can operate at 200 Hz with a flow rate of 12 l/min is derived by considering pressure drop and flow force. As a second step, an appropriate piezostack is selected by considering actuation force as well as field-dependent displacement. Subsequently, in order to control spool displacement and flow rate a proportional-derivative (PD) controller is designed based on the $3^{rd}$-order valve system. Control performances such as sinusoidal trajectory tracking of the spool displacement in time domain are evaluated. In addition, the field-dependent flow rate is also presented to verify the required performance of the valve system.

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Dynamic Modeling and Control of Directional Control Valve Using Piezostack Actuator (압전 작동기를 이용한 방향 제어 밸브의 동적 모델링 및 제어)

  • Jeon, Jun-Cheol;Han, Young-Min;Nguyen, Quoc Hung;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.10
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    • pp.1020-1026
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    • 2012
  • This paper proposes a new type of high-frequency directional valve controlled by the piezostack actuator associated with displacement amplifier. As a first step, a dynamic model of directional valve which can operate at 200 Hz with a flow rate of 12 litter/min is derived by considering pressure drop and flow force. As a second step, an appropriate piezostack is selected by considering actuation force as well as field-dependent displacement. Subsequently, in order to control spool displacement and flow rate a proportional-derivative(PD) controller is designed based on the 3rd-order valve system. Control performances such as sinusoidal trajectory tracking of the spool displacement in time domain are evaluated. In addition, the field-dependent flow rate is also presented to verify the required performance of the valve system.

Liner Analysis of IMV Proportional Flow Control Valve Static Characteristics (IMV 비례 유량제어밸브 정특성 선형해석)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.56-64
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    • 2019
  • Recently, as the environmental regulation for earth moving equipment has been tightened, advanced systems using electronic control have been introduced for energy savings. An IMV(Independent Metering Valve), which consists of four 2-way valves, is one of the electro-hydraulic control systems that provides more flexible controllability and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully realize an IMV, a two-stage bi-directional flow control valve which can regulate the large amount of flow in both directions, should be developed in advance. A simple design that allows proportional flow control to apply the pilot pressure from the current-controlled solenoid to the spring loaded flow control spool and thus valve displacement, is proportional to the solenoid current. However, this open-loop type valve is vulnerable to flow force which directly affects the valve displacement. Force feedback servo of which the position loop is closed by the feedback spring which interconnects the solenoid valve and flow control spool, could compensate for the flow force. In this study, linearity for the solenoid current input and robustness against load pressure disturbance is investigated by linear analysis of the static nonlinear equations for the IMV proportional flow control valve with feedback spring. Gains of the linear system confirm the performance improvement with the feedback spring design.

Dynamics Analysis of Pressure Control Characteristics in a Variable Pressure Solenoid Valve (비례제어방식 솔레노이드 밸브 압력제어특성에 관한 동적해석)

  • 김형만;태혁준;이현우;이창훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.80-85
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    • 2003
  • In the present paper, dynamics analyses of pressure control characteristics have been performed in a variable pressure solenoid valve. A number of solenoid valves have been used in the electronic control system, especially automatic transmission of an automobile. Variable pressure solenoid valve is intended to produce spatial movement by the electrical signal. Dynamics analyses of pressure control characteristics have been practiced by the Finite Difference Method, which show the pressure distribution in the solenoid valve. The results of numerical analyses show the dependence of pressure distribution on the displacement of the spool in the solenoid valve, and then, are compared with the experimental results.

Development of the Pneumatic Servo Valve

  • Kim, Dong-Soo;Choi, Byung-Oh;Kim, Kwang-Young;Lee, Won-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1146-1151
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    • 2003
  • Pneumatic servo valve is an electro-mechanical device which change electric signals to a proper pneumatic signals, that is, flowrate and pressure. In this study, a pneumatic servo valve was designed and each simulation was conducted on any variation in the flowrate depending upon the magnetic force of the linear force motor and the displacement of the spool. And permanent magnet was used as a material for the plunger of the servo valve. Thereby, a low electrical power consumption type coil was desinged. And a modeling for the coil design was conducted by using the magnetic circuit. also, the feasibility of the modeling was verified by using a commercial magnetic field analysis program. The designed and fabrication of the spool and sleeve, position sensor, servo controller and the dynamic characteristic verified by the experiment.

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A high speed electro-hydraulic no leakage servo valve using multilayered piezoelectric devices (PZT) and an observer

  • Yokota, Shinichi;Park, Jung-Ho;Fuwa, Akihiko
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.54-59
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    • 1994
  • In this study, a high-speed servo valve with no outer leakage is developed, which is used to drive flexible hydraulic actuators (FHA) for extreme environments. In the valve, multilayered PZT devices are used to drive a spool directly and quickly. A bellows is also used to prevent outer leak from the clearance between the spool and the sleeve. Employing a disturbance observer, the lack of the system damping of the valve is improved by feeding back the estimated velocity of the spool, as well as the estimated disturbance is fed back to eliminate effectively the hysteresis between input voltage and output displacement of the PZT devices.

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Design and Dynamic Characteristic Analysis of the Direct Drive-type Pneumatic Servo Valve

  • Kim, Dong-Soo;Lee, Won-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.88.6-88
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    • 2002
  • In this study, the pneumatic servo valve was developed, and the study results could be summarized as follows; 1. A servo solenoid was designed, and its electromagnetic field was interpreted and the system's transient response was identified by using a commercial analysis program. 2. A program for analysis the flow in the spool was developed, and a study was conducted on the flow rate of the nozzle depending upon the pressure ratio between the upstream pressure and the downstream pressure, when the valve is fully opened in the spool and the flow force depending upon a displacement of the spool in the valve. 3. A PWM analog controller was designed and manufactured in...

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Design and Performance Test of the Force Motor for Direct Drive-type Pneumatic Servo Valve (직동식 공압서보밸브의 Force Motor 설계 및 성능시험)

  • 이원희;김동수;박상운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.836-839
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    • 2003
  • A pneumatic servo valve which is widely applied in industrial field. And It is consist of force motor, spool & sleeve and servo controller. In this study. we developed the force motor which is consume to low power for a pneumatic servo valve. We could reduce the number of turn of the solenoid by using ferromagnetic permanent magnet and took different direction of each other using one coil instead of two coil. we modeled a system consisting of various electro-mechanical subsystems. The appropriateness of the model was verified by simulation. The simulation model resolved the motion of spool, the winding current and the magnetic force. Also, we calculated the displacement and velocity of the spool, flux contour line, b vector. flux density. flux linkage, back EMF etc.

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Study for the Controller Design of a Direct Drive Servo Valve (직접구동형 서보밸브의 제어기 설계에 관한 연구)

  • 이성래;김종열;김치붕
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.136-136
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    • 2000
  • The direct drive servo valve(DDV) is composed of a DC rotor, link, valve spool and displacement sensor(LVDT) where the spool is directly coupled to the DC motor through the link. Since the DDV is a kind of one-stage valve, the robust controller is required to overcome the flow force effect on the spool motion. The mathematical equations are derived and the stability, accuracy and response speed of a DDV are investigated analytically using a linearized system block diagram. Proportional control, PID control. Time-Delay control, Sliding Mode control, and Proportional control using the load pressure are applied to DDV to find which one shows the best control performance. The digital computer simulation results show that the proportional control using the load pressure satisfies the design requirement of response speed and steady state error regardless of the variation of load pressure,

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