• 제목/요약/키워드: Spinning process

검색결과 252건 처리시간 0.031초

블루레이 디스크의 커버레이어 스핀 코팅 시 다양한 패턴에 따른 최적화된 폴리머 거동에 관한 연구 (Flow Behavior of Thin Polymer Film by various patterns in Spinning Coating Process of Blu-ray Disc Cover layer)

  • 조기철;박유하;김헌영;김병희;이해곤;손성기;신홍규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.467-471
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    • 2005
  • In this paper, experimental methods about the flow behavior of thin polymer film by various edge patterns in the spin coating process for stable cover layer coating of a blu-ray disc is described. The blu-ray disc, a next-generation optical disc format over 25GB, consists of a 1.1m thick substrate and a 0.1mm tick cover layer. Generally, cover layer on the blu-ray disc is made by the polymer spin coating process. However, it is hard to secure sufficient coating uniformity around the rim on the cover layer. In order to get the uniform thickness deviation and to minimize the bead around the rim, the edge of the disc substrate can be modified into various patterns, such as normal plain, trench, step and chamfer pattern, etc, around the rim on the disc and experimented with various parameters, such as surface tension, viscosity, coating time, temperature and rotation speed, etc. And the optimal shape of the rim was tried to get by 3 dimensional computer simulation of the polymer expulsion process.

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Particle Dispersibility Improvement of Polyester Fibers with a New Line Injection

  • Park, Seong-Yoon;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • 제31권9호
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    • pp.2637-2643
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    • 2010
  • In order to develop a new line injection system for spin draw yarn (FD SDY) fibers, the effect of various parameters in extrusion and melt line conditions on the dispersion and distribution of $TiO_2$ particles within FD PET fibers was investigated. As a result, the dispersibility of $TiO_2$ particles in a PET matrix is found to depend on the particle size and its surface characteristics. Surface modification of $TiO_2$ by dimethyl polysiloxane resulted in the improved dispersibility and affinity of $TiO_2$ particles in the PET matrix. Especially, residence time, mixing temperature, and mixing shear rate in the new line injection system under the SDY spinning process were very important parameters to minimize the agglomeration of $TiO_2$ particles. The FD SDY prepared by the new line injection system was superior to those using the polymerization process and the conventional masterbatch chip dosing process in the color-L and color-b values of the fibers.

블루레이 디스크의 커버 레이어 스핀코팅 시 챔퍼각을 이용한 끝단 범프 최소화 연구 (Study in Minimum of Edge Bump using the Chamfer Angle in Blu-ray Disc Cover layer Spin Coating Process)

  • 이해곤;손성기;조기철;신홍규;김병희
    • 정보저장시스템학회논문집
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    • 제2권3호
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    • pp.178-183
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    • 2006
  • A Blu-ray disc, which has a more than 25GB optical capacity, has been known as a promising next-generation optical disc format. It commonly has a 1.1 mm thick substrate and a 0.1 mm thick cover layer for beam transmitting and the protection of the reflecting surface. The cover layer is generally formed by the spin coating process. However, in conventional spin coating, small bumps are formed along the rim of the disc, which results in the fatal reading error. Numerical simulation of the thin film flow behaviors during spin coating with the commercial solver and optimal spinning conditions was obtained. Thickness distribution of the cover layer according to the variation of substrate's edge shape could be calculated as well. By modifying the shape of the substrate edge shape, the bumps along the disc rim could be minimized, and it was proved that the chamfered edge, around $5{\sim}10$ degree, is the simplest and most effective way to minimize the bumps.

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멜트블로운 부직포의 형태와 물리적 특성을 제어하는 공정기술에 관한 연구 (A study on the process technology for controlling the shape and physical properties of melt-blown non-woven)

  • 정재석;김미경;고정우
    • 한국표면공학회지
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    • 제56권5호
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    • pp.309-319
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    • 2023
  • Non-woven fabric is a textile product made by spinning thermoplastic polymers without manufacturing processes such as stretching, doubling, twisting, weaving, and knitting to form a sheet-shaped web in which fibers are tangled with each other, and then combining them by mechanical and physical methods. In addition, the non-woven fabric manufacturing process has various raw material choices, high productivity, so it is a textile manufacturing technology that can have various uses and increase added value. This study was conducted to control the shape and physical properties of products by improving the manufacturing method of melt-blown non-woven fabrics using process technology that easily changes the shape of non-woven fabrics and improves mechanical properties. In particular, it is considered that a non-woven fabric with a thin material shape and improved mechanical properties will be easily applied to a continuous secondary battery manufacturing industry such as roll to roll operation.

스핀코팅 및 급속열처리 공정을 통해 형성된 Y2O3:Eu3+ 박막의 발광특성 (Luminescent Properties of Y2O3:Eu3+ Thin Film Through Spin-coating and Rapid Thermal Annealing Process)

  • 박재홍;정용석
    • 반도체디스플레이기술학회지
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    • 제23권1호
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    • pp.88-91
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    • 2024
  • The europium doped yttrium oxide (Y2O3:Eu3+) thin film was formed on a Si substrate by the conventional spin-coating process followed by rapid thermal annealing (RTA) treatment. The spinning profiles such as rotation speed, acceleration and holding times were controlled during the spin-coating process for the best condition of the Y2O3:Eu3+ thin film. The RTA treatment was conducted for several temperature in order to crystallize the spin coated film. The Y2O3:Eu3+ thin film presented best performance in the conditions of 4000 rpm, 30 s and 10 s of rotation speed, acceleration time and holding time, respectively, at a fixed RTA temperature of 900 ℃.

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스마트폰 기반 형광 smartscope의 입자계수 및 회전하는 나선형 채널의 입자정렬 성능 평가 (Evaluation of Particle Counting by Smartphone-based Fluorescence Smartscope and Particle Positioning in Spinning Helical Channel)

  • 박은정;김수빈;조명옥;김경훈;모히우띤;김선욱;이정훈;김중경
    • 한국산업정보학회논문지
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    • 제20권3호
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    • pp.19-28
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    • 2015
  • 스마트폰의 영상정보처리에 기반한 현장 진단기기 개발을 목표로 입자계수용 형광 smartscope와 DC 모터로 제어되는 입자정렬 시스템을 제작하였다. 크기가 작고 저렴한 비용으로 비전문가도 쉽게 다룰 수 있는 smartscope는 LED, 볼렌즈, 형광필터가 설치된 어댑터가 스마트폰 카메라 앞에 장착되어 전용 애플리케이션으로 형광입자와 형광염색된 백혈구를 계수할 수 있었다. 모터는 안드로이드 스마트폰의 블루투스 무선통신 기능을 통해 제어되었다. 나선형 미세유동채널이 축을 중심으로 회전하는 동안 백혈구와 크기가 유사한 입자가 정렬되는 현상을 관찰하였다. 모터로 회전 방향과 속도가 조절되는 입자 정렬 시스템은 많은 시간이 소요되는 수작업을 최소화하고 시료 전처리 과정을 자동화할 수 있으므로, smartscope와 통합될 경우 스마트폰을 이용한 현장진단기기에 활용될 수 있을 것이다.

미더덕 껍질과 PVA를 혼합한 재료로부터 제조한 복합섬유의 제법과 성질(I) (Preparation and Properties of Regenerated Composite Fibers made from Styela Clava Tunics/PVA Blending(I))

  • 정영진;안병재;김홍성;최해욱;이언필;이재호;김한도;박수민;김성동
    • 한국염색가공학회지
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    • 제20권2호
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    • pp.1-8
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    • 2008
  • Regenerated composite fibers are prepared from solution(styela clava tunics /poly vinyl alchol) using N-methylmorpholine-N-oxide(NMMO)/water(87/13)(wt/wt) as a solvent by dry-wet spinning. The chemical cellulose (94%, ${\alpha}$-cellulose content) used for this study is extracted from styela clava tunics (SCT, Midduck), which are treated in chemical process and mechanical grinding. The structure and physical properties of regenerated composite fibers were investigated through IR-spetra, DSC, TGA and SEM. The optimal blend ratio of SCT/PVA for spinning solution was 70/30 and the total weight was 4% concentrations in NMMO/water solvent system. The fiber density, moisture contents and the degree of swelling were $1.5(g/cm^3)$ 10.2(%) and 365(%), respectively. The crystallinity index of composite fibers are decreased as the PVA contents increased. Thermal decomposition of composite fibers took place in two stages at around $250^{\circ}C$ and $550^{\circ}C$. The best thermal stability was obtained with 30% PVA contents.

포토레지스트 스트리퍼 폐액으로부터 고순도 유기용제 회수 (Reclamation of High Purity Organic Solvents from Waste Photoresist Stripper)

  • 김대진;오한상;김재경;박명준;이문용;구기갑
    • 청정기술
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    • 제13권4호
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    • pp.257-265
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    • 2007
  • 반도체 공정에서 배출되는 폐 포토레지스트 스트리퍼(photoresist stripper)의 주성분인 NMP (N-methy-pyrrolodione)와 BDG (Butyldiglyrcol)를 회수하여 재활용할 목적으로 나선형 스핀밴드시스템(spinning band stem)이 장착되어 있는 진공증류장치를 이용하여 실험실적 규모의 증류실험을 수행하였다. 정제된 NMP와 BDG의 순도는 포토레지스트 스트리퍼용 용제 기준 물성치인 순도 99.5% 이상이었고, 수분 1000 ppm 이하, 색도(APHA) 50 이하, 나트륨 성분을 제외한 대부분의 금속성분은 1 ppb 이하로 반도체용 스트리퍼 용액 제조에 재활용할 수 있는 수준임을 확인하였다. NMP와 BDG의 회수을은 PR스트리퍼 폐액 A 타입의 경우 NMP 96%, BDG 53%, B 타입의 경우 NMP 93%, BDG 57%이었다.

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Spatial Distributions of Alloying Elements Obtained from Atom Probe Tomography of the Amorphous Ribbon Fe75C11Si2B8Cr4

  • Shin, Jinkyung;Yi, Seonghoon;Pradeep, Konda Gokuldoss;Choi, Pyuck-Pa;Raabe, Dierk
    • 한국재료학회지
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    • 제23권3호
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    • pp.190-193
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    • 2013
  • Spatial distributions of alloying elements of an Fe-based amorphous ribbon with a nominal composition of $Fe_{75}C_{11}Si_2B_8Cr_4$ were analyzed through the atom probe tomography method. The amorphous ribbon was prepared through the melt spinning method. The macroscopic amorphous natures were confirmed using an X-ray diffractometer (XRD) and a differential scanning calorimeter (DSC). Atom Probe (Cameca LEAP 3000X HR) analyses were carried out in pulsed voltage mode at a specimen base temperature of about 60 K, a pulse to base voltage ratio of 15 %, and a pulse frequency of 200 kHz. The target detection rate was set to 5 ions per 1000 pulses. Based on a statistical analyses of the data obtained from the volume of $59{\times}59{\times}33nm^3$, homogeneous distributions of alloying elements in nano-scales were concluded. Even with high carbon and strong carbide forming element contents, nano-scale segregation zones of alloying elements were not detected within the Fe-based amorphous ribbon. However, the existence of small sub-nanometer scale clusters due to short range ordering cannot be completely excluded.

무당거미(Nephila clavata L. Koch) (Fine Structural Study on the Capture Threads-producing Organs in Nephila clavata L. Koch (Araneae: Araneidae) II. Flagelliform Glands)

  • 문명진;김우갑
    • 한국동물학회지
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    • 제33권3호
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    • pp.354-364
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    • 1990
  • 무당거미의 많은 견사선들 중에서 포획사를 만들어내는 한쌍의 편상선은 분비관과 분비양, 그리고 말단분비부로 이루어져 있었고, 두쌍의 수상선과 함께 후방적돌기에서 triad 복합구조를 형성하고 있었다. 강한 섬유를 생성하기 위해 분비관은 길게 신장되어 있었고, 토사관과 근접된 원위부의 내벽에는 수분의 흡수와 관련된 subcuticle층이 비후되어 있었으며 분비낭에 가까운 근위부에서는 큐티클 전구물질의 수송현상이 관찰되었다. 분비낭의 상피는 원주상의 세포로 이루어져 있었고, 세포질에 구형의 분비과립을 함유하고 있었는데, 부위에 따라 과립의 형태와 전자밀도의 차이가 관찰되었다. 포획사의 주성분을 분비하는 말단분비부의 선상피세포에는 조면소포체가 특이적으로 발달되어 있었고, 생성된 견사물질은 이출분비의 기작에 의해 내강으로 방출되었다.

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