• Title/Summary/Keyword: Specific wear

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Tool Condition Monitoring Based on Wavelet Transform

  • Doyoung Jeon;Lee, Gun;Kim, Kyungho
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.95.5-95
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    • 2002
  • Tool condition monitoring is recognized important in CNC machining processes since the excessive wear or breakage of tool has to be noticed immediately in an automated manufacturing system to keep the quality and productivity. In this research, as an economic way of detecting the status of tool change, the wavelet transform has been applied to the measurement of spindle motor current. The energy of a specific level shows the difference between a normal tool and worn one. By setting a limit on the change of energy, it is possible to notify the time to inspect the tool.

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Ti-6Al-4V 합금의 선삭가공시 칩처리성에 관한 연구 (A Study on the Chip Treatment of Ti-6Al-4V Alloy in Turning processing)

  • 박종남;이승철;조규재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1551-1554
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    • 2005
  • The Titanium has many superior characteristics Which are specific strength, heat resistance, corrosion resistance, organism compatibility, non-magnetic and etc. and their quantity are abundant. this study performed turning operation of Ti-6Al-4V alloy using the TiAlN Coate Tool which treated PVD (Physical Vapor Deposition). Experimental works are also executed to measure cutting force, chip figuration and surface roughness for different cutting conditions. As a result of study. Tool wear was serious at over 100m/min of cutting speed and cutting condition was excellent at 1.0mm of cutting depth.

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금속복합재료의 열잔류 응력과 강화재의 불규칙 분산 상태를 고려한 3차원 유한 요소 해석 (Three Dimensional Finite Element Analysis of Particle Reinforced Metal Matirx Composites Considering the Thermal Residual Stress and the Non-uniform Distribution of Reinforcements)

  • 강충길;오진건
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.199-209
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    • 2000
  • Particles reinforced MMCs have higher specific modulus, higher specific strength, better properties at elevated temperatures and better wear resistance than monolithic metals. But the coefficient of thermal expansion(CTE) of Al6061 is 5 times larger than that of SiCp. The discrepancy of CTE makes some residual stresses inside of MMCs. This work investigates Si$C_p$/Al6061 composites at high temperatures in the microscopic view by three-dimensional elasto-plastic finite element analyses and compares the analytical results with the experimental ones. The theoretical model is not able to consider the nonuniform shape of particle. So the shape of particle is assumed to be perfect global shape. And also particle distribution is not homogeneous in experimental specimen. It is assumed to be homogeneous in simulation model. The type of particle distribution is face-centered cubic array(FCC array). Furthermore, non-homogeneous distribution is modeled by combination of several volume fractions.

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오일 함침에 의한 흑연/나일론 복합체의 마찰특성 향상에 관한 연구 (The Study on the Improvement of Friction Properties of Graphite/Nylon Composite by oil-Impregnation)

  • 강석춘;정대원
    • 한국정밀공학회지
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    • 제19권3호
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    • pp.114-122
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    • 2002
  • Electric conductivities, mechanical properties and friction properties were investigated far graphite-nylon composites impregnated with oil. Specific resistivity of composites containing oil from 2% to 6% were in the range of $10^7 ~10^6 \ohm$ cm, which were applicable for anti-static purpose of composites improved by the impregnation of graphite with 2%. Improvement in the impact strength and friction properties of graphite/nylon composites was achieved by the impregnation of oil. The coefficient of friction of the composites containing graphite from 2% to 4% and oil with 2 - 4% showed much loller than that of virgin nylon. Also the abrasive wear of the oil impregnated graphite composites were decreased about 1/3 - 1/10.

선삭가공시 Ti-6Al-4V 합금의 절삭특성에 관한 연구 (A Study on the Cutting Characteristics of Ti-6Al-4V Alloy in Turning Operation)

  • 박종남;조규재;이승철
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.81-87
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    • 2004
  • The titanium has many superior characteristics such as specific strength, heat resistance, corrosion resistance, organism compatibility, non-magnetic and etc. and their quantity are abundant. This study performed turning operation of Ti-6Al-4V alloy using the TiAlN coated tool which was treated with PVD. Experimental works were also executed to measure cutting force, chip figuration and surface roughness for different cutting conditions. As a result of study, tool wear was serious at the condition over 100m/min of cutting speed. The excellent cutting condition of cutting depth was at 1.0mm.

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TiAlN 코팅공구를 사용한 Ti-6Al-4V 티타늄합급의 절삭특성에 관한 연구 (A Study on the Cutting Characteristics in the Machining of Ti-6Al-4V Alloy using TiAlN Coated Tool)

  • 이승철;박종남;조규재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.451-456
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    • 2004
  • The Titanium has many superior characteristics Which are specific strength, heat resistance, corrosion resistance, organism compatibility, non-magnetic and etc. and their quantity are abundant this study performed turning operation of Ti-6Al-4V alloy using the TiAlN Coate Tool which treated PVD (Physical Vapor Deposition). Experimental works are also executed to measure cutting force, chip figuration and surface roughness for different cutting conditions. As a result of study. Tool wear was serious at over 100m/min of cutting speed and cutting condition was excellent at 1.0mm of cutting depth.

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가공면의 상태 변화 측정에 관한 연구

  • 조남규;최한광;한창수;안유민;박균명
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.54-62
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    • 2001
  • This paper describes a new method for measuring the changes in specific surface asperities arising from processes such as finishing, coating, wear and corrosion. In repetitive measurements, relocation device gives the same position and orientation so that specific profile can be obtained. A low-cost relocation device is designed and its performance is assessed. The error in relocation process is compensated by statistic compensation algorithm. And, a removing process of cusp by grinding is observed by the proposed method.

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선삭가공에 있어서 탄소섬유 에폭시 복합재료의 절삭 특성 (Machinability of Carbon Fiber Epoxy Composites in Turning)

  • 김기수;이대길;곽윤근;남궁석
    • 한국정밀공학회지
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    • 제8권1호
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    • pp.63-73
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    • 1991
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability of the carbon fiber epoxy composite materials in turning was experimentally investigated. The cutting mechanism and the Taylor Tool Wear constants were determined and the surface roughness was measured w.r.t. cutting speeds and feed rates.

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기본 자카드 조직의 게이지 변화에 따른 특성에 관한 연구 (A Study on the Gauge Types Comparative Analysis of Basic Jacquard Structure)

  • 기희숙
    • 한국의상디자인학회지
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    • 제19권4호
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    • pp.1-15
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    • 2017
  • The aim of this study is to plan a design that satisfies consumer needs by forecasting future properties following changes of gauge in basic Jacquard structure and to provide helpful data for a variety of knit-wear development. Four basic Jacquard knit samples (Normal Jacquard, Bird's eye Jacquard, Floating Jacquard, Tubular Jacquard) were selected and projected by using three types of gauges (7G, 12G, 14G) with an SES-122S type Computer Knitting machine of Shimaseiki MFG. Twelve different types of samples with Jacquards and gauges were tested on a flat table by measuring the course and wale in a 1cm area to calculate the gauge of samples. The mechanical properties of 12 types of Jacquard samples were measured using KES-FB (Kawabata Evaluation System for Fabric, Kata Tech Co. Ltd). As the result of comparing the number of patterns, courses and wales depending on the change of gauge of the basic Jacquard structure, it was observed that the number of patterns per specific length, course and wale has increased from 7G to 14G, a high-gauge. According to objective research regarding Jacquard structure, 7G Tubular Jacquard, which is low gauge, seems to be suitable for masculine design as it is heavy and thick, and has rigid and rough texture due to a high level of flexural strength and shear property. 14G Floating Jacquard, which is high gauge, seems to be suitable for feminine, silhouette design as it is light, thin, soft, flexible and has high drape. The result of this study provides a theoretical foundation for knit-wear development considering basic Jacquard structure and gauge-specific properties. This study can be used to provided directions for the development of knit industry.

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중년여성복업체(中年女性服業體)의 맞춤복(服) 생산실태(生産實態) 연구(硏究) (A Study on the Realities of Custom-made Clothing Production in Middle-aged Women's Clothing Firms)

  • 박유정;손희순
    • 패션비즈니스
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    • 제6권2호
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    • pp.1-16
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    • 2002
  • The need for ready-to-wear clothing increases as the problem comes to arise from the fit of custommade clothing due to the characteristics of middle-aged women's somatotype. At this point of time, a study on the realities of production of custom-made clothing in middle-aged women's clothing business firms is of very greatly significance. Therefore, this study was intended to identify the problem and improvements through the survey research of production of custom-made clothing in middle-aged women's clothing business firms and further present the plan for development of custom-made clothing business. The questionnaire was framed based on the contents extracted from the preliminary questionnaire research for the pattern section chief of each business firm. Collected data were statistically processed using the SPSS 10.0 Windows program. As a result, the following findings were obtained: 1. The target age of the middle-aged women's clothing business firms ranged from more than 45 years to less than 50 years of age. Clothing business firms much made inroads into the ready-to-wear clothing market largely in the 1980s and the 1990s. Their active entry into the custom-made clothing market occurred in the 1970s and the 1980s. 2. In terms of the clothing production method of middle-aged women's clothing firms, some private boutique and designer brand clothing firms entered the clothing market with a focus on custom-made clothing in the beginning of its organization and introduced the production method of ready-to-wear clothing in accordance with changes in production methods and consumers' needs and wants. National brand clothing firms manufactured clothing with a focus on ready-to-wear clothing from the beginning of its organization, but at last they manufactured both partial custom-made and whole custom-made as the problem arose from ready-to-wear clothing. Seeing that their clothing production showed the ratio readyto-wear to custom-made clothing of 2.58:1. And it was found that the manufacture of ready-to-wear and custom-made clothing took into consideration the great difference in the pattern, size and design plan. The research of the clothing production process showed that whole custom-made and partial custommade were distinguished according to whether or not the sample was presented. 3. The ready-to-wear pattern of middle-aged women's clothing firms were used with a focus on the 'patternmaker-developed pattern' and company-developed pattern'. Most clothing businesses produced clothing in 4 to 5 basic sizes, which is found to be insufficient to complement the physical characteristics of middle-aged women with many specific somatotypes. In the pattern of custom-made clothing, the 'pattern of ready-to-wear were applied' or the 'customized pattern was developed'. Actual measurements were most used as the size of custom-made, and accordingly it is predicted that the level of satisfaction is higher with the fit of custom-made clothing than that of ready-to-wear. The selling place and the head office showed the similar percent as the place for measuring the size of custom-made clothing. Size measurers were mostly the shop master. And it was found that most clothing business firms had a problem when the measured size was applied to the pattern. Accordingly, it is necessary to provide education on size measurement for shop masters. 4. It was found that in the middle-aged women's clothing firms, the pattern correction of the length of sleeve, jacket and slacks occupied the highest percent. Accordingly, it is necessary to provide for the size system to complement the accurate somatotype characteristics of middle-aged women. 5. In custom-made clothing customer management, most firms engaged in customer somatotype management through size management. They provided customers with commodity information by informing them of the sales and event period and practiced human management for customers by maintaining the get-together and friendly relationship. 6. Middle-aged women's clothing businesses responded that it would be necessary to improve the fit of custom-made clothing and complement their pursuit for individuality as the plan to improve its quality. In consequence, it suggests that middle-aged women's clothing businesses should provide middle-aged women with the clothing of better-suited size and refined design. Middle-aged women's clothing businesses responded that it was the most urgent task to form the custom-made clothing manufacturing team as the plan to expand the custom-made clothing market, which is identified as their emphasis on the systematized production of custom-made clothing.