• Title/Summary/Keyword: Specific drilling

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Evalulation of Specific Gravity in Post Member by Drilling Resistance Test

  • Park, Chun-Young;Kim, Se-Jong;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.1-9
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    • 2006
  • The structural wooden members of the ancient building are deteriorated by fungi and termite over time. The deteriorate of the members causes the decrease of the specific gravity and the strength of it, so the stability of the building is threatened. Therefore, in this study, the evaluation of the specific gravity, which is correlated with the strength of the wood, was conducted in the post member using Nondestructive Evaluation (NDE) - Drilling Resistance Test (DRT). For the purpose of it, the specific gravity and drilling resistance of small specimens was measured to obtain the correlation between the specific gravity and the drilling resistance. And then, the drilling resistance test of the post members, which were expected to have the deteriorated parts, was performed. Consequently, the correlation between the specific gravity and the drilling resistance was very high ($R^2=0.89$) and the distributions of the specific gravity were evaluated for the each member. Also, the results were verified by the visual inspection of the cross section of it. Especially, the various variations of the wood member such as the deteriorated parts with termite or fungi and the crack could be detected exactly but the knot couldn't because the drill could pass by or could not penetrate the knot.

Analyses of Shear and Frictional Characteristics in Drilling Process (드릴링 공정의 전단 및 마찰 특성 해석)

  • Kim, Sun-Il;Choi, Won-Sik;Son, Jae-Hwan;Jang, Eun-Suk;Lee, Young-Moon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.22-27
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    • 2012
  • Drilling process is usually the most efficient and economical method of making a hole in a solid body. However, there have been no analytical method to assess drilling process based on the shear and frictional characteristics. In this paper, procedures for analyzing shear and frictional processes of drilling have been established by adopting an equivalent turning system to drilling. A series of drilling experiments were carried out with varying feed, velocity and drill shape factors. Using the results of the experiments, the cutting characteristics including shear in the primary shear zone and friction in the chip-tool contact region of drilling process have been analyzed. The specific cutting energy tends to decrease exponentially with increase of feed rate. In drilling process 35-40% of the total energy is consumed in the friction process. This is greater than that of turning process in cutting of the same work material.

The Damage Evaluation for the Application of Acoustic Emission in a Drilling Procedure of the CFRP Composite Materials (CFRP의 드릴작업시 AE적용에 의한 손상평가)

  • 최병국;윤유성
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.47-51
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    • 2001
  • The carbon fiber reinforced plastics(CFRP) have been widely used in aircraft and spacecraft structures as well as sports goods because it has high specific strength, high specific stiffness and low coefficient of thermal expansion. Machining of CFRP poses problems not frequently seen for metals due to the nonhomogeneity, anisotropy, and abrasive characteristics of CFRP. Delamination is a common problem faced while drilling holes in CFRP using conventional drilling. Therefore, AE characteristics related to drilling damage process of unidirectional and [0/90/]s crossply laminate composite was studied. Also drilling damage like the delamination was observed by video camera in real time monitoring technique. From the results, we basically found the relationships between the delamination from drilling and AE characteristics for CFRP composites.

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Precise Drilling characteristics of glass fiber epoxy composite material (유리섬유 에폭시 복합재료의 정밀드릴가공 특성)

  • 김홍배
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.117-122
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    • 1998
  • Glass fiber epoxy composite material is widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joint must be provided, which require precise machining. In this paper, the machinability of the glass fiber epoxy composite material was experimentally investigated. The results can be summarized as follows : 1. The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the glass fiber epoxy composite material is decreased as the drilling speed increased. 3. If the glass fiber epoxy composite material is drilling by the standard twist drill, then the hole recommand cutting condition is spindle speed 400∼600rpm, feed 40∼50mm/min.

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A Study on Effective Blasting Patterns on Small Area Tunnel (소단면 터널에서 효율적인 발파 패턴에 관한 연구)

  • Lim, Han-Uk;Kwon, O-Sung
    • Journal of Industrial Technology
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    • v.26 no.A
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    • pp.17-28
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    • 2006
  • In underground drilling and blasting, particularly in small headings(generally under $20m^2$), the prospects for changes of blast parameters are usually more limited than those employed by large area tunnel(over $20m^2$). It is also well known that the consumption of explosives and specific drilling rate for small tunnel areas are exponentially increased also tunnel areas decrease. To confirm above results, some tests for two tunnels(irrigation water tunnel with $6.0m^2$ area, electric supplies tunnel with $15.0m^2$) are also carried out in this study. As a results, specific drilling rate and specific charge for irrigation water tunnel were decreased from 13.8 to $7.7m/m^3$ and from 4.88 to $2.56kg/m^3$ respectively. Those for electric supplies tunnel were also decreased from 8.0 to $4.9m/m^3$ and from 3.46 to $2.22kg/m^3$.

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A Study on Precise Drilling Characteristics of Carbon Fiber Epoxy Composite Materials (탄소섬유 에폭시 복합재료의 정밀드릴가공 특성에 관한 연구)

  • 김홍배
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.203-208
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    • 1998
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability characterisitcs of the drilling operation of the carbon fiber epoxy composite materials was experimentally investigated. The experimental results are as follows 1.The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the carbon fiber epoxy composite materials is decreased as the drilling speed increased. 3.The hole of the carbon fiber epoxy composite materials is not good manufacturing by use of the standard twist, therefore, the new drill designed in order to accurate hole.

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On site monitoring during nearby drilling operations toward a geothermal power system installation

  • Bortoluzzi, Daniele;Casciati, Sara;Faravelli, Lucia;Francolini, Matteo
    • Smart Structures and Systems
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    • v.30 no.3
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    • pp.317-325
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    • 2022
  • Among the approaches to the production of "green" energy, geothermal power systems are becoming quite popular in Europe. Their installation in existing buildings requires an extended, external pipes appendix and its laying operation needs a drilling activities nearby structural skeletons often designed to support static loads only, especially when ancient buildings are targeted. This contribution reports and discusses the experimental results achieved within a specific case study within the European project GEOFIT. In particular, standard accelerometric measurements in and nearby a single-story reinforced concrete building are collected and analysed in the absence of drilling (pre-drilling) and during drilling activities (drilling phase) to monitor the structure response to the external source of vibrations related to the excavations phase. The target is to outline automatic guidelines toward installations preventing from any sort of structural damage.

Drilling force model considering tool wear (마모를 고려한 드릴 절삭력 모델)

  • 최영준;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1042-1047
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    • 2001
  • A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.

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The Application of AE for a Drilling Damage Process Monitoring in [0/90 0 ]s CFRP Composites ([0/90 0 ]s CFRP 복합재의 드릴작업손상과정 모니터링에 대한 AE의 적용)

  • Yun, Yu-Seong;Gwon, O-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1491-1498
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    • 2000
  • In recent years, CFRP composite materials have been increasingly used in various fields of engineering because of a high specific strength and stiffness properties. Drilling is one of the most impo rtant cutting processes that are generally carried out on CFRP materials owing to the need for the structural integration. However, delamination are often occurred as one of the drilling damages. Therefore, there are needs studying for the relationships between CFRP drilling and delamination in order to avoid low strength of the structures and inaccuracies of the integration. In this study, AE signals and thrust forces were used for the evaluations of the delamination from a drilling process in [0/900]s CFRP materials. And the drilling damage processes were observed and measured by a real time monitoring technique with a video camera. From the results, we found that the relationships between the delamination from drilling and AE characteristics and drill thrust forces for [0/900]s CFRP composites. Also, we proposed the monitoring method for a visual analysis of drilling damages.

The Exit Hole Burr Generation of CFRP with Ultrasonic Vibration (초음파 진동에 따른 CFRP의 출구 구멍 버 생성)

  • Won, Sung-Jae;Li, Ching-Ping;Park, Ki-Moon;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.134-140
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    • 2017
  • CFRP has many industrial applications due to its low weight and high strength properties. CFRP is a composite material composed of carbon fibers embedded in a polymer matrix; it provides excellent resistance to fatigue wear, corrosion, and breakage due to fatigue. It is increasingly demanded in aircraft, automotive, and medical industries due to its superior properties to aluminum alloys, which were once considered the most suitable for specific applications. The basic machining methods of CFRP are drilling and route milling. However, in the case of drilling, the delamination of each layer, uncut fiber, resin burning, spalling, and exit burrs are barriers to successful application. This paper investigates the occurrence of exit burrs when drilling holes with ultrasonic vibration. Depending on design parameters such as the point angle, the characteristics of hole drilling were identified and appropriate machining conditions were considered.