• Title/Summary/Keyword: Specific Wear Rate

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Sliding Wear Mechanism of Ultra-Fine Grained Low Carbon Dual Phase Steel as a Function of Applied Load (경정립 미세화에 따른 이상조직 탄소강의 하중에 따른 마멸기구)

  • Yu, H.S.;Yi, S.K.;Shin, D.H.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.299-303
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    • 2007
  • Dry sliding wear behavior of ultra-fine grained(UFG) plain low carbon dual phase steel, of which microstructure consists of hard martensite in a ductile ferrite matrix, has been investigated. The wear characteristics of the UFG dual phase steel was compared with that of a coarse grained dual phase steel under various applied load conditions. Dry sliding wear test were carried out using a pin-on-disk type tester at various loads of 1N to 100N under a constant sliding speed condition of 0.20m/s against an AISI 52100 bearing steel ball at room temperature. The sliding distance was fixed as 1000m for all wear tests. The wear rate was calculated by dividing the weight loss, measured to the accuracy of 10-5g by the specific gravity and sliding distance. The worn surfaces and wear debris were analyzed by SEM, EDS and profilometer. Micro-vickers hardness of the cross section of worn surfaces were conducted to analyze strain hardening underneath the contact surfaces. The wear mechanism of the UFG dual phase steel was investigated with emphasis on the unstable nature of the grain boundaries of the UFG microstructure.

Fretting Oamage Evaluation of Zircaloy-Inconel Contact (지르칼로이-인코넬 접촉에서의 프레팅 손상 평가)

  • 김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.263-268
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    • 2000
  • The fretting damage of the contact between Zircaloy-4 and Inconel 600 have Investigated. A fretting wear tester was designed to be suitable for this fretting test. In this study, the number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. As the result of this research the wear volume increased with the increase of loads, slip amplitudes and the number of cycles and was more affected by slip amplitudes rather than by load. According to SEM, stick, partial slip, gross slip were observed on the surface of both specimens and wavy worn surfaces as the typical fretting damage were also Investigated due to accumulation of plastic flow.

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Friction and Wear Behavior of Coating and Surface Treated Steel for Low Velocity High Pressure Application (코팅 및 표면 처리된 강의 고하중 영역에서의 마모 마찰 특성)

  • Lim, Dong-Phill;Shim, Dong-Seob;Kim, Sang-Beom
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.386-392
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    • 2008
  • Friction and wear behavior of hard coated and surface treated steel with candidate processing methods for low velocity high pressure application investigated. Wear tests were carried out under specific region considering the operation condition of construction equipments under lubricated and unlubricated condition. Different tribological behavior analyzed with comparing the wear rate of counter part, morphology and topography of worn surface and the worn volume of samples and counter parts.

The effect of hexamethylenetetramine contents and cure properties on friction characteristics of phenolic resin (페놀수지의 마찰특성에 미치는 HEXA의 함량 및 경화도의 영향)

  • Kim, Dae-Kyeun;Jang, Ho;Yoon, Ho-Gyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.49-56
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    • 1999
  • A material was formulated with Phenol novolac and HEXA only. The cure kinetics and thermal characteristics of phenol novolac with various HEXA contents were peformed by differential scanning calorimetry and thermal gravimetric analysis. All kinetic parameters of the curing reaction including the reaction order, activation energy, and rate constant were calculated and reported. The results indicate that the curing reaction goes through an autocatalytic kinetic mechanism. The friction and wear characteristics of this material were determined using friction material testing machine. The friction coefficient of phenol novolac with various HEXA contents was determined using the PV(pressure & velocity) factor. The most stable and highest friction coefficient with a various pressure and velocity condition was found at HEXA 10 wt.% material. The specific wear rate per unit sliding distance with a various HEXA contents was reported.

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Relationshiop between Defection of Men's Formal Wear and Mechanical Properties - Based on the Case Study of Mens' Wear Manufacturing Co. - (의류(衣類) 품질검사시(品質檢査時) 물성(物性)과의 상관관계(相關關係) 연구(硏究) - L 기업(企業)의 사례분석(事例分析)을 중심(中心)으로 -)

  • Lee, Young-Jae;Jung, Hyun-Ju
    • Journal of Fashion Business
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    • v.6 no.5
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    • pp.41-47
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    • 2002
  • Until now, there is a tendency of most textile research focused on the certain specific area of textiles in profound. This paper based on the case study of inspection of manufacturing men's formal wear has been investigated in the relationship between defection of men's formal wear and mechanical properties of textile for fall and winter. As a results of implementing Pearson's Correlation, density, blend rate, bending property, the rate of silk blend, the formality of sewing are correlated with defection of men's formal wear. However, it is required the defection of classification standard in various types of the finished product in a further study. In addition to increase efficiency of production in the manufacture, it is necessary for scholars to investigate the direction of research according to the contingency approach based on the systems approach.

The effect of texture of an extruded OFHC Cu rod on its sliding wear characteristics (압출된 OFHC Cu 봉재의 집합조직과 마멸거동)

  • Yi, S.K.;Kim, Y.S.;Cho, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.354-357
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    • 2009
  • The effect of texture of an extruded OFHC Cu rod on its sliding wear has been explored. Disk specimens with three different orientations were machined from the Cu rod for the wear test; surfaces of the disk were perpendicular ($0^{\circ}$), inclined with a specific angle ($45^{\circ}$), and parallel ($90^{\circ}$) to the extrusion axis of the rod. The texture was analyzed using an X-ray goniometer by measuring {111}, {200}, and {220} pole figures of each specimen. The analyzed texture was correlated with wear-test results of the Cu specimen. Dry sliding wear tests were performed at room temperature using a pin-on-disk wear tester against an Al2O3 ball. Applied load, sliding distance, sliding speed were fixed as 20 N, 200 m, and 0.5 m/sec, respectively. The $45^{\circ}$-inclined (to the extrusion axis) disk specimen showed the lowest wear resistance with the least data scatters. It has been found that distribution of cube texture strongly influences wear rate of the extruded Cu rod.

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Wear Analysis of Journal Bearings Operating in a Shaft During Motoring Start-up and Coast-down Cycles - Part II: Wear Analysis of two Journal Bearings Supporting a Misaligned Shaft (모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널베어링의 마모 해석 - Part II: 경사진 축을 지지하는 두 저어널베어링의 마모해석)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.168-186
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    • 2017
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings during the start-up and coast-down cycles of a motoring stripped-down single cylinder engine operating with a tilted shaft. In order to decide whether the lubrication state of a journal bearing is in the mixed-elasto-hydrodynamic lubrication regime, we utilize lift-off speed and MOFT (most oil film thickness) under mixed-elasto-hydrodynamic lubrication regime at the corresponding aligned shaft. We formulate an equation for the modified film thickness in a misaligned journal bearing considering the additional wear volume described in Part I of this study. For this, we use the calculation results of the degree of misalignment and tilting angle obtained after finding the eccentricities of the two bearings supporting the crankshaft of a single cylinder engine. In this Part II, we calculate the wear of journal bearings using the fractional film defect coefficient, the asperity load sharing factor, and the modified specific wear rate for the application of mixed-elasto-hydrodynamic lubrication regime. We show that the accumulated wear volume after turning the ignition switch on and off once, increases to ${\sigma}=39{\mu}m$ and then decreases from ${\sigma}=39{\mu}m$ with increasing in surface roughness.

Experimental Study on Wear Behavior of Material Pairs under Normal and Sliding Mixed Loading Conditions (무윤활 수직-수평 복합하중 조건에서 재료조합에 따른 마모특성 변화에 관한 실험적 연구)

  • Choi, Sung-Woo;Min, June-Kee;Jeong, Il-Wook;Park, Sang-Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.131-137
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    • 2009
  • A pair of connectors for transferring torque is widely used in various types of a mechanical system. By the repetition of mechanical contact between a pair of connector, wear occurs easily. This kind of defect sometimes can cause a serious problem of health in case of the connector is used in a refrigerator. In this work, the material combination of connectors was experimentally studied to reduce the amount of wear; for the combination of connectors, various types of engineering materials including polyacetal, polycabonate, stainless steel (STS-304), NiP coated STS-304, and STS-310 were evaluated to check each wear behavior. Also an effective method of wear test was suggested for precise controlling of wear conditions such as contact area, contact force, and relative motion speed. From the test results, it was found out that a pair of polyacetal to STS-304 and STS-310 showed the lowest specific wear rates among other pairs.

Tribological Behaviour of the Si/SiC and the Si/SiC/Graphite Composites

  • Kim, In-Sub;Shin, Dong-Woo;So, You-Young;Lee, Byung-Ha
    • The Korean Journal of Ceramics
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    • v.3 no.1
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    • pp.47-51
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    • 1997
  • The dense sintered bodies of Si/SiC composite with various Si contents could be fabricated by changing the green density in the forming process. The Si/SiC/graphite composites with various graphite contents could be also fabricated by changing a graphite content in the starting composition. Their mechanical and tribological properties were characterized and wear mechanism was also studided. The hardness and strength of the Si/SiC and the Si/SiC/graphite were decreased with increasing the contents of free Si and graphite, respectively. However, the friction coefficient and specific wear rate had no specific relations to their hardness and strength. Adhesion of free Si was a main factor to determine a wear resistance of the Si/SiC composite. In the case of the Si/SiC/graphite, solid lubricationl and liquid reservoir of the graphite particles played the main role of the reduction of the friction force. In the torque test to estimate the possibility of practical of practical applications, the value of torque between the Al2O3 disk and Si/SiC/graphite disk was 1/6 lower compared with two $Al_2O_3$ disks on the basis of 100,000 cycles.

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Sliding Wear and Friction Behavior of Electro-Pressure Sintered Co-Fe and Co-Ni Compacts (통전가압 소결된 Co-Fe, Co-Ni 소결체의 미끄럼 마찰 및 마멸거동)

  • Kwon Yong Jin;Kim Tai-Woung;Kim Yong-Suk
    • Journal of Powder Materials
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    • v.11 no.6 s.47
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    • pp.451-461
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    • 2004
  • Dry sliding wear behavior of electro-pressure sintered Co-Fe and Co-Ni compacts was investigated. Pin-on-disk wear tests were performed on the sintered Co-Fe, Co-Ni disks against alumina $(Al_2O_3)$ and silica $(SiO_2)$ balls at various loads ranging from 3N to 12N. A constant sliding speed of 0.1m/sec was employed. Wear rate was calculated by dividing the weight loss of a specimen by the measured specific gravity and sliding dis-tance. Worn surfaces and cross-sections of the specimens were examined using an SEM and EDS to investigate wear mechanism of the compacts. The wear behavior of the compacts were discussed as a function of their com-position. Effects of mechancial properties of the compact as well as oxide layers formed on wearing surface on the wear were also discussed.