• 제목/요약/키워드: Specific Wear Rate

검색결과 119건 처리시간 0.023초

가공경화와 산화층 형성에 의한 이상조직 저탄소강의 건식 미끄럼 마멸 거동 (Dry sliding wear behavior of plain low carbon dual phase steel by strain hardening and oxidation)

  • 유현석;김용석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.149-152
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    • 2006
  • Dry sliding wear behavior of low carbon dual phase steel, of which microstructure consists of hard martensite in a ductile ferrite matrix, has been investigated. The wear characteristics of the dual phase steel was compared with that of a plain carbon steel which was normalized at $950^{\circ}C$ for 30min and then air-cooled. Dry sliding wear tests were carried out using a pin-on-disk type tester at various loads of 1N to 10N under a constant sliding speed condition of 0.2m/sec against an AISI 52100 bearing steel ball at room temperature. The sliding distance was fixed as 1000m for all wear tests. The wear rate was calculated by dividing the weight loss measured to the accuracy of $10^{-5}g$ by the specific gravity and sliding distance. The worn surfaces and wear debris were analyzed by SEM, EDS and a profilomter. Micro vickers hardness values of the cross section of worn surface were measured to analyze strain hardening behavior underneath the wearing surfaces. The were rate of the dual phase steel was lower than the plain carbon steel. Oxidation on the sliding surface and strain hardening were attributed for the higher wear resistance of the dual phase steel.

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원자력용 흑연 IG-110 에 대한 고온 마모 특성 평가 (Wear Properties of Nuclear Graphite IG-110 at Elevated Temperature)

  • 위돈곤;김재훈;김연욱
    • 대한기계학회논문집A
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    • 제38권5호
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    • pp.469-474
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    • 2014
  • 고온가스로(HTR-10)는 전기 생산 및 수소 생산에 이용할 목적으로 설계되었다. 고온가스로의 노심에 반사체, 지지체, 감속재로 사용된 흑연은 중성자에 견디는 능력이 탁월하고, 고온 강도 및 열적특성이 우수하다. 구조물들은 연료 순환 유동 등으로 야기되는 진동 등에 의해 마찰이 발생하며 이는 구조물의 파괴를 초래한다. 따라서, 본 연구에서는 고온가스로에 사용되고 있는 등방성 흑연 IG-110에 대한 고온 마모 특성을 연구하였다. 왕복동 마모 시험을 수행하고 마모 특성의 결과로써 마찰계수와 비마모율을 도출하고 비교하였다. 시험 변수로써 실제 작동환경을 고려하여 상온과 고온 $400^{\circ}C$에서 미끄럼 속도와 접촉하중의 변화에 대한 결과를 도출하였다. 또한 흑연 IG-110의 마모 기구에 대해 토의하였다.

탄소주강과 경강선재간의 미끄럼 마멸특성 (The Sliding Wear Characteristics of Carbon Steel Castings against High Carbon Steel Wire Rods)

  • 류중북;채영훈;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.319-326
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    • 2001
  • The sliding wear characteristics of carbon steel castings were Investigated using a ball on disk type tester. The experiment was conducted using high carbon steel wire rods as ball material and carbon steel castings as disk material and different operating conditions, at room temperature under a lubrication and dry conditions. The results showed that the carbon steel castings appeared average wear volume Is lowed after annealing under a lubrication conditions and wear curve linear Increased. The specific wear rate of carbon steel castings Increased with wire diameter lubrication and dry also Increased 125 times In Ory. The sliding wear mechanism were Investigated due to fatigue wear lubrications and abrasive wear dries also wire Included fatigue and abrasive wear by plastic flow.

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WC/C 박막 코팅의 환경변화에 따른 트라이볼로지적 특성 (Tribological characteristics of WC/C multilayer films with various environments)

  • 이은성;김석삼;김종국
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.78-87
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    • 2001
  • The friction and wear behaviors of WC/C multilayer coating were investigated by using a pin on disk type tester. The experiment was conducted by using silicon nitride (S $i_{3}$ $N_{4}$) as a pin material and WC/C multilayer coating on bearing steel (STB2) as a disk material, under various environments that are atmospheric conditions of high vacuum( 1,3$\times$10$^{-4}$ Pa), medium vacuum( 1.3$\times$10$^{-l}$Pa). ambient air( 10$^{5}$ pa)(3 types) and relative humidity(2~98%) conditions. The results showed that WC/C coating fracture was suddenly increased with increasing degree of vacuum, because of high adhesion. So, WC/C coating could not be displayed their ability as solid lubricant. WC/C coating could be displayed better abilitv as solid lubricant with increasing relative humidity. because of oxide film, size and shape of wear debris. The friction coefficient and specific wear rate became better about RH 50%.%.

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고주파 열처리한 강인주철재의 마멸부식거동에 관한 연구 (The Study on the Wear Corrosion Behavior of Induction Hardening High Strength Cast Iron in the pH Environments)

  • 박윤식;임우조;박동기
    • 한국가스학회지
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    • 제12권4호
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    • pp.52-57
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    • 2008
  • 본 연구는 pH환경 중에서 고주파 열처리한 강인주철의 마멸 부식거동을 pH환경 중에서의 접촉압력에 따른 마멸부식거동, 침지 부식 후 부식마멸거동 및 전기화학적 부식거동에 대해 고찰하였다. 응축수의 pH가 낮아질수록 마멸부식율은 급격히 증가하고, 전기화학적 양극분극에 의한 강인주철의 부식양상은 중성에서 가늘고 긴 흑연의 편상조직이 나타나지만, 강산성 중에서는 흑연이탈 현상으로 표면이 거칠게 나타난다.

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DLC 코팅한 Fe-3.0%Ni-0.7%Cr-1.4%Mn-X강의 표면특성평가 (Characterization of DLC Coated Surface of Fe-3.0%Ni-0.7%Cr-1.4%Mn-X Steel)

  • 장재철;김송희
    • 한국표면공학회지
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    • 제47권1호
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    • pp.13-19
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    • 2014
  • The various surface treated conditions of Fe-3.0%Ni-0.7%Cr-1.4%Mn-X steel such as as-received, ion nitriding, DLC coated, DLC coated after nitriding for 3 hrs and 6 hrs were investigated to evaluate the beneficial effect for plastic mold steel. Micro Vickers hardness tester was used to estimate nitriding depth from the hardness profile and to measure hardness on the surface. Elastic modulus and residual stress were measured by a nanoindentator. Scratch test and SP (small ball punch test) were utilized to assess the adhesive strength of DLC coating. The depth of nitriding layer was measured as $50{\mu}m$ for the condition of 3 hrs nitriding and $90{\mu}m$ for that of 6 hrs nitriding. Hardness, elastic modulus, residual stress of DLC coating were 20.37 GPa, 162.78 GPa and -1456 MPa respectively. Residual stress on the surface of DLC coating after nitriding could increase to -3914 MPa by introducing nitriding before DLC coating. During the 'Ball-On-Disc' test ${\gamma}^{\prime}$ particles pulled out from the surface of nitrized layer tend to enhance abrasive wear mode since the fraction of ${\gamma}^{\prime}$ (Fe4N) in ion-nitrized layer is known to increases with nitriding time. Thus the specific wear rate of the nitriding layer increased. Comparing with nitriding the specific wear rate in work piece disc as well as ball decreased prominently in DLC coating due to the remarkable reduction in friction coefficient.

$Al_{2}O_{3}$$TiO_{2}$를 플라즈마 용사한 코팅재의 마모 특성 (Wear Characteristics of $Al_{2}O_{3}\;and\;TiO_{2}$ Coating Materials by Plasma Spray)

  • 김성익;김희곤;김귀식
    • Tribology and Lubricants
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    • 제22권5호
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    • pp.282-289
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    • 2006
  • This paper is to investigate the wear behaviors of two type ceramics, $Al_{2}O_{3}\;and\;TiO_{2}$, by coated plasma thermal spray method under the lubricative environment. The lubricative environments are grease fluids, a general hydraulic fluids, and bearing fluids. The wear testing machine used a pin on disk type. Wear characteristics, which were friction force, friction coefficient and the specific wear rate, according to the lubricative environments were obtained at the four kinds of load and sliding velocity is 0.2 m/sec. After the wear experiments, the wear surfaces of the each test specimen were observed by a scanning electronic microscope.

냉간성형용 Die 강의 미끄럼 마멸특성에 관한 연구 (A Study on the Sliding Wear Characteristicsn of the Die Steel for the Cold Molding)

  • 전태옥;박흥식;류경곤
    • Tribology and Lubricants
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    • 제9권1호
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    • pp.38-44
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    • 1993
  • The present study was undertaken to investigate the dry wear characteristics of die steel STD 11 for cold molding. The wear test was experimentally carried out under different conditions using a wear device, which was made in laboratory, and in which annular surfaces of wear testing specimens wear rubbed in dry sliding condition with varying the sliding speed, contact pressure, and sliding distance. The wear loss by variation of sliding speed was much in 0.3 m/sec and less in higher speed range above its sliding speed according to formation of the boundary lubrication film. The critical sliding speed with maximum value of the specific wear rate switched over to lower speed side according. as contact pressure increased. The critical sliding distance was increased with decrease in oxidation reaction velocity. The depth below subsurface showing maximum hardness (Hv) came out at the position, $60 \mu m$, of the maximum shear stress due to strain hardening.

절삭중 밀링공구의 마멸과 음향방출의 관련성에 관한 연구 (A Study on the Wear of Milling Tool and Relativity of Acoustic Emission in Cutting Process)

  • 윤종학;김동성
    • 한국생산제조학회지
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    • 제4권2호
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    • pp.31-37
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    • 1995
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

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경수 및 공기중에서의 지르칼로이-4 튜브의 프레팅 마멸특성 비교 (A Comparison of Fretting Wear Characteristics of Zircaloy-4 Tube in Light Water and in Air)

  • 조광희;김태형;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.303-309
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    • 1999
  • The fretting wear behaviour of Zircaloy-4 tube used as the fuel rod cladding in PWR nuclear power plants has been investigated at the different test environment, in light water and in air as a function of slip amplitude, normal load, test duration and frequency. Zircaloy-4 tubes were used for both of oscillating and stationary specimens. A fretting wear tester was designed to be suitable for this fretting test. The wear volume and specific wear rate of Zircaloy-4 tube in water were greater than those in air under various slip amplitude. It was found that delaminate debris and surface cracks were observed at low slip amplitude and high load in water Experimental results showed that the light water accelerated the wear of Zircaloy-4 tube at low slip amplitude in fretting.

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