• Title/Summary/Keyword: Special Alloy

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Corrosion and Oxidation Properties of Ni-Base Superalloy KM 1557 (Ni기 초내열 단조합금 KM 1557의 부식 및 산화성질)

  • Choi, Hyoung Il;Kim, Hyon Tae;Kim, Young Do;Yoon, Kook Han;Yoo, Myoung Ki;Kwun, Sook In;Choi, Ju
    • Analytical Science and Technology
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    • v.5 no.1
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    • pp.143-152
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    • 1992
  • Corrosion resistances in various acids and high temperature oxidation properties have been investigated for the Ni-base superalloy KM 1557. Corrosion tests were performed in $H_2SO_4$, HCl, $HNO_3$, $H_3PO_4$ and $CH_3COOH$. Oxidation tests were carried out in air for 20 and 110hrs at $900^{\circ}C$, $950^{\circ}C$ and $1050^{\circ}C$. Hot corrosion tests were done in salt bath of 75% $Na_2SO_4-25%$ NaCl at $900^{\circ}C$ for 20hrs. After the tests, the samples were observed by optical microscopy and analysed by EPMA and X-ray mapping in order to investigate the distribution of composition. It was shown that corrosion resistances in various acids and hot salt bath were proven to be excellent. It was suggested that the amounts of oxides were determined mainly by the depth of internal and intergranular $Al_2O_3$ oxide layers.

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Effect of Fe on the High Temperature Oxidation of Ti-Al-Fe Alloys (Ti-Al-Fe계 합금의 고온산화거동에 미치는 Fe의 영향)

  • Yoon, Jang-Won;Hyun, Yong-Taek;Kim, Jeoung-Han;Yeom, Jong-Taek;Yoon, Seog-Young
    • Korean Journal of Materials Research
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    • v.21 no.7
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    • pp.357-363
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    • 2011
  • In this paper, high temperature oxidation behavior of newly developed alloys, Ti-6Al-4Fe and Ti-6Al-1Fe, is examined. To understand the effect of Fe on the air oxidation behavior of the Ti-Al-Fe alloy system, thermal oxidation tests are carried out at $700^{\circ}C$ and $800^{\circ}C$ for 96 hours. Ti-6Al-4V alloy is also prepared and tested under the same conditions for comparison with the developed alloys. The oxidation resistance of the Ti-Al-Fe alloy system is superior to that of Ti-6Al-4V alloy. Ti-6Al-4V shows the worst oxidation resistance for all test conditions. This is not a result of the addition of Fe, but rather it is due to the elimination of V, which has deleterious effects on high temperature oxidation. The oxidation of the Ti-Al-Fe alloy system follows the parabolic rate law. At $700^{\circ}C$, Fe addition does not have a noticeable influence on the amount of weight gain of all specimens. However, at $800^{\circ}C$, Ti-6Al-4Fe alloy shows remarkable degradation compared to Ti-6Al-1Fe and Ti-6Al. It is discovered that the formation of $Al_2O_3$, a diffusion resistance layer, is remarkably hindered by a relative decrease of the ${\alpha}$ volume fraction. This is because Fe addition increases the volume fraction of ${\beta}$ phase within the Ti-6Al-xFe alloy system. Activities of Al, Ti, and Fe with respect to the formation of oxide layers are calculated and analyzed to explore the oxidation mechanism.

Powder Metallurgy of Tungsten Alloy

  • Ke, Zhang;Chun, Ge-Chang
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1151-1152
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    • 2006
  • Preparation of tungsten powder, sorts of tungsten alloys and their application in economy are made a summary in this paper.

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Effects of Alloying Element and Heat-Treatment Condition on the Strength of Squeeze-Casted Al-3.0 wt%Si Alloy (용탕 단조 Al-3.0 wt%Si 합금의 강도에 미치는 합금 원소 및 열처리 조건의 영향)

  • Lee, Hag-Ju;Hwang, Jae-Hyoung;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.26 no.6
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    • pp.249-257
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    • 2006
  • The effects of alloying element and the condition of heat-treatment on the strength of squeeze-cast Al-3.0 wt%Si alloy were investigated. The strength of the alloy without grain refinement was increased with increase Cu content upto 3.0 wt% and rather decreased beyond that. The tensile strength of the alloy with grain refinement increased with Cu content upto 3.0 wt% and not changed beyond that. The strength of the alloy without grain refinement increased with the Mg content. The tensile strength with grain refinement increased with the Mg content upto 0.50 wt% and then decreased beyond that. The strength of the grain refined alloy increased by individual and simultaneous additions of Cu and Mg and the maximum strength was obtained with Al-3.0 wt%Si-4.5 wt%Cu-0.50 wt%Mg alloy. The optimum heat-treatment condition for this alloy was obtained.

Effects of Pressure, Superheat and Si Content on the Fluidity of Al-Si Alloy during Squeeze Casting (Al-Si 합금의 용탕 단조시 유동도에 미치는 압력, 과열 및 규소 함량의 영향)

  • Lee, Hag-Ju;Jung, Ki-Hwan;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.26 no.3
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    • pp.133-139
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    • 2006
  • The effects of applied pressure, superheat and silicon content on the fluidity of Al-Si alloy during squeeze casting were investigated. The Fluidity of Al-7.0wt%Si alloy during squeeze casting was increased with applied pressure up to 60 MPa, meanwhile it rather decreased beyond that. Therefore, the optimum squeeze casting pressure was 60 MPa. The fluidity was increased with superheat up to $150^{\circ}C$. On the other hand, it rather decreased at the superheat of $200^{\circ}C$. The fluidity of Al-Si alloy during squeeze casting was decreased with silicon content in the range of $0.0{\sim}3.0\;wt%$, increased in the range of $3.0{\sim}13.0\;wt%$. The fluidity of Al-15.0 wt%Si alloy was lower than that of Al-13.0 wt%Si alloy.

Ingot Casting with Ferro-Titanium Pretreatment Process using Ti Scrap (타이타늄 스크랩을 활용한 페로 -타이타늄 전처리 공정 적용 모합금 주조)

  • Lee, Cho-Long;Park, Jong-Bum;Kang, Tae-Woong;Min, Tae-Sik;Jeon, Soo-Hyeok;Ro, Yoon-Gyeong
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.139-143
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    • 2021
  • A type of titanium alloy, ferro-titanium, is the main material used to manufacture steel and stainless steel. Considering economic aspects, ferro-titanium ingots are intended to be manufactured using low-cost titanium scrap, and the best pretreatment process for removing impurities from recycled titanium scrap surfaces was studied here. Instead of ordinary acid or organic solvents, ecofriendly methods were researched and applied, and chip scrap materials were used. A high-quality ferro-titanium ingot was manufactured from titanium scrap after a pretreatment process was applied, and the impurities and properties were analyzed and compared with commercial material standards through a component analysis.

The Influence of Vanadium Addition on Fracture Behavior and Martensite Substructure in a Ni-36.5at.%Al Alloy (Ni-36.5at.%Al 합금에서 V 첨가가 파괴거동 및 마르텐사이트 내부조직에 미치는 영향)

  • Kim, Young Do;Choi, Ju;Wayman, C. Marvin
    • Analytical Science and Technology
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    • v.5 no.2
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    • pp.203-211
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    • 1992
  • Fracture behavior and martensite substructure of Ni-36.5at.%Al alloy were investigated with the addition of vanadium which is known as scavenging element of grain boundary. The fracture surfaces were examined by scanning electron microscopy and the EDX spectrometer was applied for composition analysis of fracture surfaces. The substructure of martensite was studied by transmission electron microscopy. By addition of vanadium, fracture surfaces show mixed modes of intergranular and transgranular fracture and more Al content is found on the grain boundaries. For Ni-36.5at.%Al alloy, the planar faults observed in the martensite plates are the internal twins. By increasing the vanadium content, the modulated structure with stacking faults and dislocations dominates while the twinned martensite disappears. The stacking fault is determined to be extrinsic due to the substitution of V for Al. It is concluded that the segregation of sulfur on the high-energy state stacking fault area suppresses the intergranular fracture.

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Comparative Study of Design Loads for the Structural Design of Titanium Leisure Boat (티타늄합금 레저보트의 구조설계를 위한 설계하중 비교연구)

  • Yum, Jae-Seon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.733-738
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    • 2021
  • Recently, people's interest in marine leisure has been increasing, and research and development on leisure boats are actively being carried out to pioneer overseas markets. These days, the materials used for leisure boats are fiber-reinforced plastic (FRP) and aluminum alloy. However, FRP is hygroscopic and causes environmental problems, and aluminum alloy has high thermal conductivity and fire susceptibility. Therefore, titanium alloy is being adopted as a material for leisure boats instead. In this study, hull thicknesses and design pressures were calculated while considering dynamic effects for titanium boats. Four sets of rules and regulations were used: ISO 12215-5, RINA Pleasure Yacht, LR Special Service Craft, and KR High-speed Light Craft. The maximum bottom slamming loads were in the order of ISO, KR, LR, and RINA, and the required hull thicknesses were in the same order. This research might be helpful for understanding the rules, regulations, and overseas export of leisure boats.

A Study on the Fabrication of Metal Fiber by Rapid Solidification Process (급냉응고법에 의한 금속 섬유제조에 관한 연구)

  • Baik, Nam-Ik;Hur, Sung-Kang;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.9 no.5
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    • pp.396-402
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    • 1989
  • Metal fibers of Al and stainless steel were fabricated by the PDME method and the Taylor process. Tensile strength of metal fiber produced by both the PDME method and the Taylor process was much higher than that of conventionally solidified materials. Utilizing the PDME method, Al fiber with $100\;{\mu}m$ was fabricated under Ar gas atmosphere, and stainless steel fiber with $50\;{\mu}m$ was fabricated under 0.06 Torr vacuum. Continuous fiber of stainless steel was made by the Taylor process and the surface of this fiber was smother than that fabricated by the PDME method.

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Fundamental Study on the Formation of Nanostructured Coating Layer (나노구조 용사코팅층의 형성에 관한 기초적 연구)

  • Kim, Y.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.90-95
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    • 2005
  • The wire-arc process is a low-cost thermal spray method simply utilizes electrical energy to melt the feedstock wire. It is more userful for field applications, especially to coat large surface area. In this paper, a special Fe-based alloy coatings by using the wire-arc process were developed. Nanoscale composite coatings were achieved either during spraying or through a post heat treatment. As-sprayed Fe-based alloy coatings had been an amorphous matrix structure, after heating to $700^{\circ}C$ for 10 minutes a solid state transformation occurred in the some fraction of amorphous matrix which resulted in the formation of nanostructured recrystallized phase. Scanning electron microscopy (SEM) and field emotional scanning electron microscope(FE-SEM) were applied to analyze the microstructure of the coatings. Additionally hardness and bend resistance of the Fe-based alloy coatings were examined, and these results were compared with those of partially stabilized zirconia(PSZ) coatings by using the plasma spray process.

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