• Title/Summary/Keyword: Spalling Mechanism

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A Review on Spalling Phenomenon of High Strength Concrete during a Fire Accident (화재시 고강도 콘크리트의 폭열현상에 관한 고찰)

  • Kim, Hyung-Doo
    • Fire Science and Engineering
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    • v.20 no.2 s.62
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    • pp.80-86
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    • 2006
  • This study focuses on spalling phenomenon which is the one of the main issues of high strength concrete. The definition, classification and characterization, causes and the reaction mechanism of the spalling were investigated on the basis of previous literatures. The spalling phenomenon occurs when several factors such as sharp temperature increase, high water content, low water/cement ratio and local stress concentration in material combine in the concrete material. On the basis o f the factors, the preventing methods from the spalling are known as decrease of temperature increase, preventing of concrete fragmentation and fast drying of internal moisture. In this study, the controlling method of water content below some critical value was proposed as the most effective spalling-preventing method among the spalling-preventing methods. The spalling phenomenon can be prevented by adjusting the water content in the high strength concrete. Therefore, an enforced drying method is needed to decrease the water content below a critical value. Additional experimental data should be generated to determine the critical value of water content for preventing the spalling.

Particle Impact Damage behaviors in silicon Carbide Under Gas Turbine Environments-Effect of Oxide Layer Due to Long-Term Oxidation- (세라믹 가스터빈 환경을 고려한 탄화규소의 입자충격 손상거동-장기간 산화에 따른 산화물층의 영향-)

  • 신형섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1033-1040
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    • 1995
  • To simulate strength reliability and durability of ceramic parts under gas turbine application environments, particle impact damage behaviors in silicon carbide oxidized at 1673 K and 1523 K for 200 hours in atmosphere were investigated. The long-term oxidation produced a slight increase in the static fracture strength. Particle impact caused a spalling of oxide layer. The patterns of spalling and damage induced were dependent upon the property and impact velocity of the particle. Especially, the difference in spalling behaviors induced could be explained by introducing the formation mechanism of lateral crack and elastic-plastic deformation behavior at impact sit. At the low impact velocity regions, the oxidized SiC showed a little increase in the residual strength due to the cushion effect of oxide layer, as compared with the as-received SiC without oxide layer.

Rock fracturing mechanisms around underground openings

  • Shen, Baotang;Barton, Nick
    • Geomechanics and Engineering
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    • v.16 no.1
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    • pp.35-47
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    • 2018
  • This paper investigates the mechanisms of tunnel spalling and massive tunnel failures using fracture mechanics principles. The study starts with examining the fracture propagation due to tensile and shear failure mechanisms. It was found that, fundamentally, in rock masses with high compressive stresses, tensile fracture propagation is often a stable process which leads to a gradual failure. Shear fracture propagation tends to be an unstable process. Several real case observations of spalling failures and massive shear failures in boreholes, tunnels and underground roadways are shown in the paper. A number of numerical models were used to investigate the fracture mechanisms and extents in the roof/wall of a deep tunnel and in an underground coal mine roadway. The modelling was done using a unique fracture mechanics code FRACOD which simulates explicitly the fracture initiation and propagation process. The study has demonstrated that both tensile and shear fracturing may occur in the vicinity of an underground opening. Shallow spalling in the tunnel wall is believed to be caused by tensile fracturing from extensional strain although no tensile stress exists there. Massive large scale failure however is most likely to be caused by shear fracturing under high compressive stresses. The observation that tunnel spalling often starts when the hoop stress reaches $0.4^*UCS$ has been explained in this paper by using the extension strain criterion. At this uniaxial compressive stress level, the lateral extensional strain is equivalent to the critical strain under uniaxial tension. Scale effect on UCS commonly believed by many is unlikely the dominant factor in this phenomenon.

Mock-Up Test for the Fire Resistance Analysis of High Strength RC Beam and Slab Using the Polylon Fiber (폴리론 화이버를 혼입한 고강도 RC 보 및 슬래브의 내화특성 분석을 위한 Mock-Up 실험)

  • Son, Ho Jung;Hwang, Dong Gyu;Hann, Chang Pyung;Han, Min Cheol;Yang, Seong Hwan;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.93-96
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    • 2009
  • The objective of this study is to analyze the insulation characteristics of the polylon hybrid fiber inserted high-strength RC beam and slab produced as a single body and the results of this study can be summarized as follows. In the spalling mechanism as an insulation characteristic, the slab of the single body type specimen shows an exposure in concrete covers at the center of slab and that leads to the spalling, which exposures reinforcing bars. In the case of the beam, the spalling was presented at several sections as a type of peel spalling before and after 10 minutes from the insulation test. Whereas, although the internal temperature history of concrete represents the highest range as 581℃ in the case of the center of the bottom of beam base, it can be considered that it satisfies the regulation of insulation certification.

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State-of-the-Art Research and Experimental Assessment on Fire-Resistance Properties of High Strength Concrete (고강도 콘크리트의 내화 특성에 관한 기존연구 고찰 및 실험적 연구)

  • Kim, Woo-Suk;Kang, Thomas H.K.;Kim, Wha-Jung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.28-39
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    • 2014
  • This paper reviews past literatures relevant to fire-resistance properties of high strength concrete and investigates spalling mechanism of high strength concrete in fire. First, literatures were reviewed on spalling occurrence and fire-resistance methods. Second, a chemical change of concrete components in an elevated temperature was presented. Finally, the mechanism of the spalling occurrence and spalling resistance were examined in terms of hybrid fiber content. The focus of the experimental study as part of this research is to investigate the effects of fire on the variation of thermal properties of high strength concrete, which tends to be used in super tall buildings. This experimental study was devised to investigate the fire-resistance performance of high strength concrete containing hybrid fibers. A total of 48 test specimens were exposed to high temperature ranging from $100^{\circ}C$ to $700^{\circ}C$, including room temperature (${\sim}20^{\circ}C$). Test results provide valuable information regarding fire-resistance properties of strength concrete with 100 MPa or greater.

Stability analysis of coal face based on coal face-support-roof system in steeply inclined coal seam

  • Kong, Dezhong;Xiong, Yu;Cheng, Zhanbo;Wang, Nan;Wu, Guiyi;Liu, Yong
    • Geomechanics and Engineering
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    • v.25 no.3
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    • pp.233-243
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    • 2021
  • Rib spalling is a major issue affecting the safety of steeply inclined coal seam. And the failure coal face and support system can be affected with each other to generate a vicious cycle along with inducing large-scale collapse of surrounding rock in steeply inclined coal seam. In order to analyze failure mechanism and propose the corresponding prominent control measures of steeply inclined coal working face, mechanical model based on coal face-support-roof system and mechanical model of coal face failure was established to reveal the disaster mechanism of rib spalling and the sensitive analysis of related factors was performed. Furthermore, taking 3402 working face of Chen-man-zhuang coal mine as engineering background, numerical model by using FLAC3D was built to illustrate the propagation of displacement and stress fields in steeply inclined coal seam and verify the theory analysis as mentioned in this study. The results show that the coal face slide body in steeply inclined working face can be observed as the failure height of upper layer smaller than that of lower layer exhibiting with an irregular quadrilateral pyramid shape. Moreover, the cracks were originated from the upper layer of sliding body and gradually developed to the lower layer causing the final rib spalling. The influence factors on the stability of coal face can be ranked as overlying strata pressure (P) > mechanical parameters of coal body (e.g., cohesion (c), internal fraction angle (φ)) > support strength (F) > the support force of protecting piece (F') > the false angle of working face (Θ). Moreover, the corresponding control measures to maintain the stability of the coal face in the steeply inclined working face were proposed.

A Study of Wheel Tread Spalling Problem of $DF_{21}$ Locomotive

  • Weihua, Ma;Shihui, Luo
    • International Journal of Railway
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    • v.1 no.2
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    • pp.31-36
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    • 2008
  • $DF_{21}$ diesel locomotive was designed to satisfy the requirement of Kunming Meter track and the 2Co self-guided radial bogie was used to suit the complex curve track. There are totally 12 locomotives was served on the track. The first two locomotives were devotion running on the track since April 2003, the wheel tread splling was occurred on the middle wheel set of the two locomotives after running nearly 150 thousands km on the track of the two locomotives at August 2004. The dynamic analysis was carried out to find the reason. The wheel set longitudinal vibration resonance phenomenon was existed on the locomotive dynamic performance, and this was caused by the too big longitudinal stiffness of the journal box bar on the middle wheel set. Wheel set longitudinal vibration resonance maybe an important reason of lead to wheel tread spalling. The corresponding mend methods were put forward from the point of view of wheel set longitudinal vibration resonance. All the wheel tread of the 12 locomotives on the middle wheel set were in good condition and not occurred the wheel tread spalling after the mend till December 2007 after 350 thousands km were finished. The mechanism of the wheel tread splling and corresponding mend method was discussed in detail in this paper.

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Wear Mechanism of MgO-C Refractory with Thermite Reaction Products of MgO and Al (MgO와 Al의 테르밋 반응생성물이 첨가된 MgO-C계 내화재료의 용손 기구)

  • 최태현;전병세
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.832-838
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    • 1996
  • Thermite reaction products of MgO and Al were added to MgO-C refractory to improve the properties of corrosion against the attack of slag, oxidation and mechanical spalling. Corrosion rate of MgO-C-MgAl2O4 spinel refractory at the ratio of 3.3(CaO/SiO2) slag was smaller than that of MgO-C and MgO-C-Al refractory. The excellent corrosion resistance of the MgO-C-MgAl2O4 spinel refractory against the slag attack was appeared by Al and MgAl2O4 spinel with high melting point and corrosion resistance and the high thermal conductivity and low thermal expansion of AIN. Hot M.O.R at 140$0^{\circ}C$ and the resistance of oxidation weight loss at 90$0^{\circ}C$ were 210kg/cm2 and -12% respectively.

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Spalling of Intermetallic Compound during the Reaction between Electroless Ni(P) and Lead-free Solders (무전해 Ni(P)과 무연솔더와의 반응 중 금속간화합물의 spalling 현상에 관한 연구)

  • Sohn Yoon-Chul;Yu Jin;Kang S. K.;Shih D. Y,;Lee Taek-Yeong
    • Journal of the Microelectronics and Packaging Society
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    • v.11 no.3 s.32
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    • pp.37-45
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    • 2004
  • Electroless Ni(P) has been widely used for under bump metallization (UBM) of flip chip and surface finish layer in microelectronic packaging because of its excellent solderability, corrosion resistance, uniformity, selective deposition without photo-lithography, and also good diffusion barrier. However, the brittle fracture at solder joints and the spatting of intermetallic compound (IMC) associated with electroless Ni(P) are critical issues for its successful applications. In the present study, the mechanism of IMC spatting and microstructure change of the Ni(P) film were investigated with varying P content in the Ni(P) film (4.6,9, and $13 wt.\%$P). A reaction between Sn penetrated through the channels among $Ni_3Sn_4$ IMCs and the P-rich layer ($Ni_3P$) of the Ni(P) film formed a $Ni_3SnP$ layer. Thickening of the $Ni_3SnP$ layer led to $Ni_3Sn_4$ spatting. After $Ni_3Sn_4$ spatting, the Ni(P) film directly contacted the molten solder and the $Ni_3P$ phase further transformed into a $Ni_2P$ phase. During the crystallization process, some cracks formed in the Ni(P) film to release tensile stress accumulated from volume shrinkage of the film.

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