• Title/Summary/Keyword: Solidification.

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Collision Behavior of Molten Metal Droplet with Solid Surface (용융금속 액적의 고체표면 충돌거동)

  • 양영수;손광재;강대현
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.55-63
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    • 2000
  • This paper presents a study of the solder bumping process. The theoretical model, based on the variational principle instead of solving the Navier-Stokes equation with moving boundaries, was developed to considered the energy dissipation in semi-solid phase and the approximate solidification time of the molten metal droplet. The simulation results revealed that the developed model could reasonably describe the collision behavior of molten metal with solid surface. Simulations were made with variation of initial droplet temperature, substrate metal and initial substrate temerature.

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SOLIDIFICATION OF AN ALLOY FROM A COOLED BOTTOM

  • Yang, Young-Kyun;Kim, Chang-Geun
    • Journal of applied mathematics & informatics
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    • v.12 no.1_2
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    • pp.419-427
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    • 2003
  • We have developed and analyzed numerically a simple ordinary differential equation for a mush. Numerical solutions illustrate that the solid fraction at the bottom of the mush increases and the depth of the mush decreases when convection increases. The results are consistent to those observed in experiments with aqueous solutions of ammonium chloride(Loper & Roberts[11], Chen & Chen[2], Tait & Jaupart[11])and in experiments with lead-tin alloys(Hellawell etc.[6]).

Effect of gate numbers on the characteristics cast (게이트 수에 따른 주물재의 특성 분석)

  • Lee, S.M.;Yi, H.K.;Lee, G.Y.;Mun, S.M.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.298-301
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    • 2009
  • In this study, the casting process using forged insert was investigated to characterize the manufacturing process by which good mechanical properties can be obtained when compared with existing casting products. Process analysis for the casting design was performed by using FVM (Finite Volume Method) software. In filling process, three kinds of candidate gating systems are considered and analyzed respectively. The molten metal behavior in gating system is so important that it affects the solidification behavior of the cast.

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Effect of Colloidal Silica on the Solidification of Galvanized Coatings (용융아연 도금층의 응고에 미치는 콜로이달 실리카의 영향)

  • 김상헌;정원섭;김형인
    • Journal of the Korean institute of surface engineering
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    • v.33 no.5
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    • pp.381-386
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    • 2000
  • It was found that colloidal silica sprayed to the galvanized steel sheet apparently made the molten zinc layer solidified to be the randomly oriented fine grains. Its spraying effect was also little affected by steel temperature that had been considered as one of the major operating factors in this process. From the results of surface analysis, it is considered that aluminum dissolved in coating layer reduces silica to silicon by the oxidation-reduction reaction, and that the reduced silicon acts as a more effective nucleus in solidification reaction than phosphate salt, siica and alumina.

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Solidification and Stabilization of Metal(loid)s-contaminated Soils using Single Binders (단일 고형화제를 이용한 중금속류 오염 토양의 고형화/안정화)

  • Park, Hye Ok;Choi, Jiyeon;Oh, Sanghwa;Shin, Won Sik
    • Journal of Soil and Groundwater Environment
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    • v.20 no.7
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    • pp.135-147
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    • 2015
  • Remediation of metal(loid)s-contaminated sites is crucial to protect human and ecosystem. Solidification and stabilization of metal(loid)s by the binder amendment is one of the cost-effective technologies. In this study, metal (loid)s in various field-contaminated soils obtained from steel-making, metal refinery and mining tillage were immobilized by the application of single binders such as diammonium phosphate (DAP), lime, and ladle slag. The efficiency of solidification and stabilization was evaluated by Toxicity Characteristic Leaching Procedure (TCLP) and the Standard, Measurements and Testing programme of European Union (SM&T) extraction processes. In terms of TCLP extraction, the binder was effective in order of lime > DAP > ladle slag. All binders were highly effective in the immobilization of Pb, Zn, Cu, Ni, and Cd. The increased immobilization efficiency is attributed to the increase in the Step III and IV fractions of the SM&T extraction. Lime and ladle slag were highly effective in the immobilization of the metal(loid)s, however, As release increased with DAP due to competition between the phosphate originated from DAP and arsenate. A further study is needed for the better immobilization of multi metal(loid)s using binary binders.

Investigation of γ/γ' Growth by Macro Segregation in the Ni-Base Single Crystal Superalloy, CMSX-10 (CMSX-10 단결정 초내열합금에서 거시편석에 따른 γ/γ' 응고조직 형성)

  • Yoon, Hyeyoung;Sung, Changhoon;Shin, Jongho;Han, Seong Zeon;Lee, Jehyun
    • Korean Journal of Materials Research
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    • v.25 no.9
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    • pp.435-441
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    • 2015
  • The ${\gamma}/{\gamma}^{\prime}$ two-phases, commonly known as a eutectic structure, are observed in the ${\gamma}$ interdendritic region of a Ni-base superalloy. However, the growth behavior of the ${\gamma}/{\gamma}^{\prime}$ two-phases, whether it is of eutectic or peritectic nature, has not been decidedly established. Directional solidifications were, thus, performed with the planar interface at a low growth rate of $0.5{\mu}m/s$ in order to promote macro segregation. Directional solidification started with the ${\gamma}$ planar interface and the ${\gamma}^{\prime}$ phase nucleated on the ${\gamma}$ planar interface at the solidification fraction of 0.75. The ${\gamma}/{\gamma}^{\prime}$ two-phases showed the ${\gamma}^{\prime}$ rod structure as major phase and the ${\gamma}$ minor phase between ${\gamma}^{\prime}$ rods, and the volume fraction of the ${\gamma}$ phase changed continuously with an increasing solidification fraction. The two-phase ${\gamma}/{\gamma}^{\prime}$ is seen as the coupled peritectic.

A Study on Solidification Characteristics of Aluminum Alloy Casting Material by Pre-heated Temperature Conditions (예열온도조건에 따른 알루미늄 합금 주조재의 응고특성에 관한 연구)

  • Yoon, Cheonhan;Yoon, Heesung;Oh, Yoolkwon
    • Journal of the Korean Society of Safety
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    • v.27 no.4
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    • pp.7-12
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    • 2012
  • In this study, the solidification characteristics inside the AC7A casting material was analyzed using the numerical analysis method and was verified using the experimental method by the pre-heated temperature conditions of metal casting device. For the numerical analysis, "COMSOL Multiphysics", the commercial code based on the finite element analysis(FEA), was used in order to predict the thermal deformation of the AC7A casting material including temperature, displacement and stress distribution. Also, in order to verify the results calculated by the numerical analysis, the experiment for temperature measurement inside the AC7A casting material was performed using the K-type thermocouple under the same condition of numerical analysis method. In the numerical results, thermal deformation inside AC7A casting material was well-suited for manufacturing products when the pre-heated temperatures of the metal casting device was $250^{\circ}C$. When the results of the temperature distribution were experimentally measured and were compared with those of the numerical result, it appeared that there was some temperature difference because of the latent heat by phase change heat transfer. However, the result of cooling temperature and patterns were almost similar except for the latent heat interval. The solidification characteristics was closely related to the temperature difference between the surface and inside of the casting.

A Study on Environmental and Economic Analysis for Each Treatment of Sewage Sludge(I) - Results of Precision Monitoring - (하수슬러지 처리방법별 환경성 및 경제성 분석에 대한 연구(I) - 정밀모니터링 분석 중심으로 -)

  • Lee, Dongjin;Lee, Suyoung;Kwon, Younghyun;Bae, Jisu;Cho, Yuna
    • Journal of the Korea Organic Resources Recycling Association
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    • v.24 no.2
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    • pp.3-13
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    • 2016
  • This study investigated the environmental and economical assessment for sewage sludge treatment options including biogasification, incineration, carbonization, drying, and solidification. Additionally it is also investigated the economical feasibility of the current guidelines (Digestion efficiency for organic waste = 45 %, Moisture content of sludge = 95 and 93 %) and it aimed to suggest the scientific informations for a policy-making. For the economical feasibility the 30 plants with anaerobic digestion treatment and the 17 plants without anaerobic digestion treatment were investigated. The result of the comparison of sewage sludge treatment options showed that anaerobic digestion+incineration was the most economically feasible considering incineration and drying. For smaller treatment capacity, solidification was the most economically feasible considering carbonization and solidification and anaerobic digestion+carbonization was the most economically feasible considering carbonization and solidification.