• 제목/요약/키워드: Solidification process

검색결과 501건 처리시간 0.033초

컴퓨터 시뮬레이션을 이용한 반용융 단조공정의 금형설계 및 충전현상의 실험적 검토 (The Die Design for Semi-Solid Forging Process of Computer Simulation and Experimental Investigation of Filling Phenomenon)

  • 이동훈;강충길
    • 소성∙가공
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    • 제10권5호
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    • pp.373-382
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    • 2001
  • Die design by computer simulation has some advantages compared with the conventional method which has performed by designer's experiences and trials and errors. The die filling and solidification process of thixoforming process were simulated by MAGMAsoft/thixo module. Furthermore, the die design for thixoforming was performed with the various geometry shape. The effect of designed gate dimension on filling phenomenon was estimated by filling simulation. The calculated results was compared with experimental data. The free surface phenomenon obtained by experiment have good agreement with computer simulation results. The solidification effect much as prosity and shrinkage for designed semi-solid forging die had been predicted by computer simulation. The designed die for semi-solid forging had been applied to produce of the frame part which is used to airconditious system.

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탕류 및 응고 해석을 통한 자동차 Gear Housing의 다이캐스팅 주조공정 설계 (Die Casting Process Design of Automobile Gear Housing by Metal Flow and Solidification Simulation)

  • 박진영;김억수;박익민
    • 한국주조공학회지
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    • 제24권6호
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    • pp.347-355
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    • 2004
  • In the die casting process, the flow of liquid metal has significant influence on the quality of casting products and die life. For the optimal process design of automobile gear housing, various analyses were performed in this study by using computer simulation code, MAGMAsoft. The simulation has been focused on the molten metal behaviors during the mold filling and solidification stages for the sound casting products. Also the internal defects were predicted by application of air pressure and feeding criteria.

SLS (Sequential Lateral Solidification) Technology for High End Mobile Applications

  • Kang, Myung-Koo;Kim, Hyun-Jae;Kim, ChiWoo;Kim, Hyung-Guel
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.8-11
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    • 2007
  • The new technologies in mobile display developed in SEC are briefly reviewed. For a differentiation, SEC's LTPS line is based on SLS (Sequential Lateral Solidification) technology. In this paper, the characteristics of SEC's SLS in recent and future mobile displays were discussed. The microstructure produced by SLS crystallization is dependent on SLS process conditions such as mask design, laser energy density, and pulse duration time. The microstructure and TFT (Thin Film Transistor) performance are closely related. For an optimization of TFT performance, SLS process condition should be adjusted. Other fabrication processes except crystallization such as blocking layer, gate insulator deposition and cleaning also affect TFT performance. Optimized process condition and tailoring mask design can make it possible to produce high quality AMOLED devices. The TFT non-uniformity caused by laser energy density fluctuation could be successfully diminished by mixing technology.

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수치해석을 이용한 연주 주편의 역학적 거동 해석 (A Study for the Mechanical Behavior of the Continuous Casting Slab Using Numerical Analysis)

  • 하종수;조종래;이부윤;하만영
    • 한국정밀공학회지
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    • 제17권11호
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    • pp.122-128
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    • 2000
  • In this paper, a bulging condition which affect the quality of continuous casting steel was analyzed by using the numerical analytic method. First, solidification analyses were performed for each cooling zone by one-dimensional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed, cooling condition and roll pitch were examined. The results from these analyses would be able to apply to the design of continuous casting process.

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Li2O-Al2O3-SiO2-B2O3 구조의 무기합성매질을 이용한 LiCl-KCl 공융염 내 희토류 핵종(Nd)의 분리 및 고화에 관한 기초연구 (A Basic Study on Capture and Solidification of Rare Earth Nuclide (Nd) in LiCl-KCl Eutectic Salt Using an Inorganic Composite With Li2O-Al2O3-SiO2-B2O3 System)

  • 김나영;은희철;박환서;안도희
    • 방사성폐기물학회지
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    • 제15권1호
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    • pp.83-90
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    • 2017
  • 사용후핵연료 파이로프로세싱에서는 방사성 희토류 염화물($RECl_3$)을 함유한 LiCl-KCl 공융염폐기물이 발생되며, 핫셀시설에서 운영을 목적으로 단순한 형태의 공융염폐기물 처리공정을 개발하는 것이 필요하다. 본 연구에서는, LiCl-KCl 공융염폐기물 내 희토류 핵종 분리/고화공정의 단순화를 목적으로 $Li_2O-Al_2O_3-SiO_2-B_2O_3$계의 무기합성매질을 이용하여 LiCl-KCl 공융염 내 희토류 핵종(Nd)을 분리한 후 분리생성물을 바로 고화하는 시험을 실시하였다. 공융염 내 희토류 염화물($NdCl_3$) 대비 0.67의 무게비에 해당하는 무기합성매질의 양으로도 Nd 핵종을 98wt% 이상 분리할 수 있었고, 이 때 얻은 희토류 핵종 포집생성물은 약 50wt% 수준의 희토류 산화물 함량을 보유하고 있었으며, 이 포집생성물을 화학적 내구성이 우수한 단일상의 균질한 유리고화체로 제조할 수 있었다. 이 결과들은 LiCl-KCl 공융염폐기물 내 희토류 핵종의 분리/고화공정을 단순화하기 위한 방안수립에 활용될 수 있을 것이다.

용탕단조시 가압력에 따른 계면열전달계수의 변화 (Effect of Pressure on Interfacial Heat Transfer Coefficient in the Squeeze Casting Process)

  • 김진수;안재영;한요섭;이호인;홍준표
    • 한국주조공학회지
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    • 제14권3호
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    • pp.248-257
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    • 1994
  • Research in heat transfer and solidification commonly involves experimentation and mathematical modeling with associated numerical analysis and computation. Inverse problems in heat transfer are part of this paradigm. During the solidification of metal casting, an interfacial heat transfer resistance exists at the boundary between the casting and the mold, and this heat transfer resistance usually varies with time. In the case of the squeeze casting the contact heat transfer resistance is decreased by pressure and ideal contact is almost accomplished. In the present work, heat transfer coefficient, which is inverse value of the heat transfer resistance, was used for convenience. A numerical technique, Non-Linear Estimation has been adopted for calculation of the casting/mold interfacial heat transfer coefficient during the squeeze casting process. In this method, the measured temperature data from experiment were used. The computational results were applied to the analysis of heat transfer and solidification.

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급속응고한 Ag-Sn-In계 접점재료의 미세조직에 미치는 Te 의 영향 (The Effect of the Te on the Microstructure of Rapidly Solidification Ag-Sn-In Contact Material)

  • 장대정;권기봉;김영주;조대형;남태운
    • 한국전기전자재료학회논문지
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    • 제20권1호
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    • pp.86-91
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    • 2007
  • Contact material is widely used as electrical parts. Ag-CdO has a good wear resistance and stable contact resistance. But the disadvantages of Ag-Cd alloy are coarse Cd oxides and harmful metal, Cd. Then Ag-Sn alloy that has stable and fine Sn oxide at high temperature has been developed. In order to investigate the effect of Te additional that affects the formation of the oxide layer on the surface and the formation of oxide in matrix Ag, we studied the microstructures and properties of Ag-Sn-In(-Te) material fabricated by rapid solidification process. The experimental procedure were melting using high frequency induction, melt spinning, and internal oxidation. Specimens were examined and analyzed by Transmission electron microscopy(TEM), energy dispersive X-ray spectroscopy(EDS) and Vickers hardness. As a result, internal oxidation was completed even at $600^{\circ}C$. Te forms coarse $In_{2}TeO_{6}$ phase and makes fine and well dispersed $SnO_{2}$ Phase. 0.3 wt% Te shows favorable properties.

Stabilization and solidification of tailings from a traditional gold mine using Portland cement

  • Rachman, Ranno Marlany;Bahri, Ayi Syaeful;Trihadiningrum, Yulinah
    • Environmental Engineering Research
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    • 제23권2호
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    • pp.189-194
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    • 2018
  • The traditional gold mining in Kulon Progo district, Special Region of Yogyakarta Province produced tailings containing mercury (Hg) from the gold amalgamation process. Mercury accumulated in tailings has 164.19 mg/kg - 383.21 mg/kg in total concentration. Stabilization/solidification (S/S) is one of the remediation technologies to reduce waste pollution. Portland cement is one of the additive materials in S/S that effective encapsulates heavy metal waste. The aim of this research is to know the optimum composition of tailings mixture with Portland cement in S/S process. This research used variation of tailings composition. Variation of Portland cement composition with tailing are 100:0, 90:10, 80:20, 70:30, 60:40, 50:50, 40:60, 30:70, 20:80 and 10:90. The result of this study found that the optimum composition of Portland cement: tailings was 10:90, with compression test of $257ton/m^2$ and TCLP test was 0.0069 mg/L. The compression test results were in accordance to US EPA Standard quality of $35ton/m^2$. TCLP test results meet the standard of Indonesian Government Regulation No. 101 Year 2014 of 0.05 mg/L.

급속응고법으로 제작한 Zr기 수소저장합금의 전극특성 (The Electrode Characteristics of the Zr-based Hydrogen Absorbing Alloy Fabricated by the Rapid Solidification Process)

  • 한동수;정원섭;김인곤
    • 한국재료학회지
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    • 제9권4호
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    • pp.386-391
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    • 1999
  • The charge-discharge, the high-rate dischargeability, and the self discharge characteristics of the electrodes composed of rapidly solidified ZrV\ulcornerMn\ulcornerMo\ulcornerNi\ulcorneralloy, which has the form of partial substitution of Mn, Mo, Ni for V in $ZrV_2$ were studied. The alloys were prepared using Arc & RSP(Rapid Solidification Process) at the rotating roller speed of 2000 and 5000 rpm. Some of them were received heat treatment at$ 560 ^{\circ}C$ for 1 hour after the solidification to investigate the effect of the heat treatment. It was fond that cycle life was significantly improved by RSP, whereas discharge capacity, activation rte and high rate dischargeability were decreased compared with the conventional arc melting method. The capacity loss seems to be due to the loss of the crystallinity and the increase of the cycle life ascribed to the presence of the amporphous phase as well as the refined grain size of less than 0.2$\mu\textrm{m}$. Heat treatment of the alloy cooled at 2000 rpm improved the cycle life. In case of the alloys cooled at 5000 rpm, both the discharge capacity and the activation rate were significantly improved by the heat treatment.

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