• 제목/요약/키워드: Solidification microstructure

검색결과 241건 처리시간 0.024초

Effect of Electromagnetic Stirring on Microstructure Evolution in Solidification of a Near-Eutectic Al-Si Alloy

  • Guo, Qing-Tao;Sim, Jae-Gi;Jang, Young-Soo;Choi, Byoung-Hee;Lee, Moon-Hyoung;Hong, Chun-Pyo
    • 한국주조공학회지
    • /
    • 제28권5호
    • /
    • pp.226-230
    • /
    • 2008
  • 본 논문에서는 공정조성 부근의 Al-Si 합금의 미세구조에 미치는 전자기교반(EMS)의 영향에 대하여 연구하였다. 초정 a 상의 형상에 미치는 전자기교반의 세기의 영향을 조사하기 위하여 각각 교반장치에 60, 80,및 120V의 전압을 가하여 미세조직을 관찰하였다. 60V 이하의 전압이 인가되었을 때 전자기교반의 효과가 나타나지 않은 반면에, 80V 이상의 전압으로 5초 이상 인가되었을 때 구상화된 초정 a 상을 얻을 수 있었다. 인가된 전압이 120V일 때 초정 a 상은 보다 균일한 분포를 가지며 구상화 되었다. 전자기교반의 세기와 함께 교반시간의 영향을 확인하기 위하여 교반시간을 증가시키면서 미세조직을 관찰하였다. 또한 초정 a 상의 형상에 미치는 주조변수의 영향에 대해서도 실험하였다.

($AlSi_7Mg$알루미늄 합금의 초정 구형화에 대한 주조조건의 영향 (Effect of the Casting Conditions on the Globulization of Primary Al of $AlSi_7Mg$ Alloy)

  • 한요섭;이호인;이재철
    • 한국주조공학회지
    • /
    • 제23권1호
    • /
    • pp.40-46
    • /
    • 2003
  • Semisolid forming requires alloys with non-dendritic microstructure of the thixotropy. Recently, low pouring temperture method without stirring, i.e. liquidus casting has been found out new fabrication method of the semisolid metals. Effects of melt superheat and mold conditions on the globulization of primary Al of $AlSi_7Mg$ alloy were investigated in gravity casting process without stirring. The microstructures of primary Al as function of melt superheat and mold temperature show globular, rosette and dendritic shapes. The conditions for globular microstructure of primary Al were low melt superheat < 35 K and low mold temperature < 500 K. The thermal conditions for globular microstructure of primary Al were undercooled melt at early solidification stages and slow cooling < 0.6 K/s. It was found that the initial microstructure was maintained throughout the solidification and the globules of primary Al can be obtained by high nucleation of fine and spherical nuclei due to enhanced undercooling of melt.

Alloy 625의 특성과 조직에 미치는 원심주조품 두께의 영향 (Effect of Centrifugal Casting Thickness on the Mechanical Properties and the Microstructure of Alloy 625)

  • 이유정;김병훈;주윤곤;조창용;이재현
    • 한국주조공학회지
    • /
    • 제42권3호
    • /
    • pp.153-160
    • /
    • 2022
  • 초내열합금 625 튜브의 제조에 필요한 원심주조품의 두께에 따라 응고조직과 기계적 특성에 미치는 영향을 고찰하였다. 10, 17, 50 mm 두께로 원심주조한 625합금에서 두께의 증가에 따라 주상정 부분의 길이와 2차 수지상 간격이 약간 증가하였으나 상온 인장특성은 큰 차이를 보이지 않았다. 주상정 부분의 응고는 일방향응고의 형태로 응고가 진행되기 때문에 일방향응고 조건을 변화시켜 2차 수지상의 간격을 비교하여 각 두께의 주조품에서 응고속도를 계산하였다. 두꺼운 주조품일수록 내부 다결정 조직의 비율이 증가하였다. 다결정 부분의 인장특성은 주상정 부분의 평균값과 유사한 값을 보였으며 이는 2차 수지상의 간격보다 결정립 형태의 영향인 것으로 사료된다.

강제 대류하에서의 알루미늄 응고에 관한 연구 (Solidification of the Aluminum with the Forced Liquid Convection)

  • 김형규;홍경태;허성강;윤우영
    • 한국주조공학회지
    • /
    • 제10권6호
    • /
    • pp.509-519
    • /
    • 1990
  • A Solidification of the aluminum was studied under the condition of the forced liquid convection. The Al melt was stirred by a highly rotating carbon bar on whose surface the solidified Al was nucleated. The Al was refined by partial solidification and the solute distributions were rationalized through the estimation of the solidification rate which is based on the heat transfer calculation of the process. The microstructure-morphological change of the specimens was also showed.

  • PDF

스티로나프타린 모형재료의 응고특성 (The Solidification Characteristics of Styronaphthalene Pattern Materials)

  • 박흥일
    • 한국주조공학회지
    • /
    • 제23권1호
    • /
    • pp.47-51
    • /
    • 2003
  • This experimental study was carried out to investigate the solidification characteristics of polystyrene added styronaphthalene pattern materials using various castability test methods. The styronaphthalene showed an excellent filling capacity and shaping behavior having about 0.2 mm meniscus radius. The shell thickness of styronaphthalene showing smooth wall at the solid/liquid interface increased with the increasing of polystyrene addition. The solidification microstructure of styronaphthalene showed a typical thin ribbon reinforced composite structure, which has fibrous amorphous skeleton of polystyrene and crystalline naphthalene. From the results of this study, it was found that the polystyrene added styronaphthalene showed a precision shaping behavior as disposable pattern material under the atmospheric condition.

액체급랭응고법으로 제조된 리튬 이차전지 음극활물질용 Si50Al30Fe20 비정질 합금의 결정화 거동 및 전기화학적 특성 (Crystallization Behavior and Electrochemical Properties of Si50Al30Fe20 Amorphous Alloys as Anode for Lithium Secondary Batteries Prepared by Rapidly Solidification Process)

  • 서덕호;김향연;김성수
    • 한국전기전자재료학회논문지
    • /
    • 제32권4호
    • /
    • pp.341-348
    • /
    • 2019
  • This paper reports the microstructure and electrochemical properties of Si-Al-Fe ternary amorphous alloys prepared by rapid solidification as an anode for lithium secondary batteries. The microstructure was analyzed using XRD and HR-TEM with EDS mapping. In accordance with DSC analysis, annealing was performed to crystallize the active nano-Si in the amorphous alloy. Thus, nano-Si forms (~80 nm) embedded in the matrix alloy, such as $Fe_2Al_3Si_3$, $FeSi_2$, and $Fe_{0.42}Si_{2.67}$, were successfully synthesized. The electrode based on the Si-Al-Fe ternary alloy delivered an initial discharge capacity of approximately $700mAh^{g-1}$, and exhibited a high Coulombic efficiency of 99.0~99.6% from the $2^{nd}$ to $70^{th}$ cycles.

일방향 응고시킨 Al-Fe-Ni, Al-Fe-B 합금의 기계적 성질 및 조직 (The structure and mechanical properties of unidirectionally solidified Al-Fe-Ni, Al-Fe-B alloy)

  • 김여원;신문교
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제10권4호
    • /
    • pp.57-66
    • /
    • 1986
  • The microstructure and mechanical properties of unidirectionally solidified Al-Fe-Ni and Al-Fe-B alloys have been studied in varying the some conditions. To investigate the change of microstructure and mechanical properties was carried out by the varying the composition and solidification rate from 1.2 to 80 mm/min at temperature gradient 60 .deg. C/cm. The results obtained are as follow; 1. In proportion to the increase of the solidification rate, the type of crystallized phase of these composite alloys was changed by added element. a) The crystallized phase of composite alloy in added nikel was changed from the rod-type fiber to platetype fiber. b) The crystallized phase of composite alloy in added boron was changed from the plate-type fiber to rod-type fiber. 2. The strength was rapidly increased with the changing process of crystallized fiber from the plate-type fiber to the rod-type.

  • PDF

$CO_2$ 레이저빔을 이용한 예민화된 Alloy 600의 급속응고 미세구조 연구 (Study on microstructure of sensitized Alloy 600 rapidly solidified by a $CO_2$ laser beam)

  • 임연수;서정훈;국일현;김정수
    • 한국레이저가공학회지
    • /
    • 제1권1호
    • /
    • pp.18-23
    • /
    • 1998
  • A Study on microstructural changes of sensitized Alloy 600 which was rapidly solidified by a $CO_2$ laser beam was conducted using microscopic equipments such as SEM and TEM. Dissolution of Cr-rich carbides and resultant Cr recovery on the grain boundaries occurred in the heat affected zone (HZA). The microstructure of the laser melted zone (LMZ) having epitaxially solidified from the HAZ was mainly celluar-dendritic with the 〈100〉 crystallographic direction of growth. The Cr concentration was observed to increase along the cell bondaries, and tiny particles were distributed along the cell walls with tangled dislocations around them. Cr-rich carbides had been completely melted by the high density of a laser beam, and were not re-precipitated during the matrix solidification due to a fast cooling rate in the LMZ.

  • PDF

천이액상확산접합에 의한 합금공구강의 접합특성 (Joinability of Tool Steels by TLP Bonding)

  • 권병대;이원배;김봉수;홍태환;서창제;정승부
    • Journal of Welding and Joining
    • /
    • 제21권4호
    • /
    • pp.69-74
    • /
    • 2003
  • The mechanical properties of STD11 Joints by using TLP (Transient Liquid Phase Diffusion) bonding method employing MBF-30 and MBF-80 insert metals were investigated with concerning to the microstructural change. TLP bonding of STD 11 was carried out at 1323∼1423K for 0.6ks∼3.6ks in vacuum. The microstructure and the element distribution of the interlayer between tool steels and insert metals showed specific feature with bonding conditions. It was found that the width of the interlayer increased at initial bonding stage. However, the width of interlayer showed nearly constant value during the isothermal solidification. After isothermal solidification was completed, the joint showed homogeneous element distribution and similar microstructure with base metal because of the grain boundary migration to the bonded interlayer. The bonding strength measured by a tensile test has been varied with the bonding conditions. The maximum joint strength, 760MPa, was obtained with the condition of 1423K for 1.2ks using MBF30 insert metal in this experiment.