• Title/Summary/Keyword: Solid-phase Forming

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A Study on the Characteristics of Solid Capacitor According to the Pyrolysis Methods (열분해 방식에 따른 고체 커패시터의 특성연구)

  • Kim, Jaekun;Yu, Hyungjin;Hong, Woonghee
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.614-622
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    • 2006
  • A Study on the characteristics of $Ta/Ta_2O_5/MnO_2$ capacitor applied $MnO_2$ by means of pyrolysis of manganese nitrate solution was carried out. Single phase of $MnO_2$ was obtained in the pyrolysis temperature range of 230 to $250^{\circ}C$ by TG/DSC analysis on manganese nitrate solution. Temperature of pyrolysis, concentration of manganese nitrate solution and the number of pyrolysis were selected for the basic parameters of embodying $MnO_2$ solid electrolyte and then the effects of these parameters on the characteristics of capacitor were estimated. The characteristics of capacitor pyrolyzed radiationally was superior to that of capacitor pyrolyzed convectionally on the basis of these optimized parameter conditions. It was verified that radiational pyrolysis formed smaller spherical $MnO_2$ particles than those of convectional one relatively and these facts resulted in forming uniform and dense solid electrolyte layer into the microporous sintered body of capacitor.

Hardness and Electrical Conductivity Changes according to Heat Treatment of Cu-1.6Co-0.38Si Alloy (Cu-1.6Co-0.38Si 합금의 열처리에 따른 경도 및 전기전도도의 변화)

  • Kwak, Wonshin;Lee, Sidam
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.5
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    • pp.226-231
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    • 2020
  • The Cu-Co-Si alloy shows high strength by forming precipitates by aging precipitation heat treatment of supersaturated solid solution treated with solution treatment such as Cu-Ni-Si alloy, and the Co2Si precipitated phase is dispersed in the copper matrix. The effect of aging treatment on the microstructure, mechanical and electrical properties of Cu-Co-Si alloys for electronic devices was investigated. As a results of SEM/EDS analysis, it was found that Co2Si precipitates of 30~300 nm size were distributed in grains. By performing the double aging treatment, it was possible to improve the strength and electrical conductivity by dispersing the fine precipitate evenly.

Forming of Compressor Piston Part of Metal Matrix Composites by Thixoforming Process (Thixoforming을 응용한 금속복합재료의 콤푸레서용 피스톤 제품의 성형)

  • 이동건;강충길
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.223-234
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    • 2001
  • The characteristics of thixoforming process can decrease liquid segregation because of the improvement in fluidity in a globular microstructure state and utilizes flow without an air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which has co-existing solidus-liquidus phase, it is very important to design a die shape property and to obtain the fabrication conditions which affect the unifomity of the solid fraction on unfilling state and various defects throughout the fabricated parts. The die designs and fabrication conditions to obtain the good piston part are proposed for thixoforging process of metal matrix composites. When reheated metal matrix composites billets were transferred to the closed die gate, thixoforging were carried out under the various pressure(60, 80, 100MPa) with controled forging speed. The mechanical properties such as hardness and tensile strength for thixoforged parts have been investigated after T6 heat treatment.

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Thixoforging Process and the Problems of Hollow Type Metal Matrix Composite Part (중공형 금속 복합 재료 부품의 Thixoforging 공정과 문제점)

  • 이승후;허재찬;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.808-811
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    • 1997
  • MMC has excellent mechanical properties in many ways in automotive industrial, and get into the spotlight as a light materials substituted for iron and steel. But the know-how about MMC research lack, MMC is expensive and difficult to apply the sound parts. Especially it is difficult to produce the hollow type parts composed with MMC. Therefore, hollow type parts of metal composites by using thixoforming process which as co-existing solidus-liquidus phase, it is very important to obtain forming condition. In this study, MMC billet producted by electro-magnetic stirring and mechanical stirring process is formed to hollow type parts of thixoforming process and inspected of suitability for application. It is optimized production condition, and applied to experiment. After variable materials were produced for thixoforming process, it were inspected of suitability for application by comparsion with mechanical properties. In this study, used materials were A357, A380 10%vol, and 20%vol SiCp, and the size of particultes were 14$\mu\textrm{m}$ and 5.5$\mu\textrm{m}$.

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Deep Drawing of Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료 판재의 소성가공)

  • 이중희
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.88-95
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    • 1996
  • 유리섬유가 강화된 열가소성 복합재료 판재의 성형성에 대한 이해를 돕기 위해 이론적 고찰과 실험적 고찰이 행해졌다. 성형시험에서 사용된 형상은 임의의 방향으로 위치한 유리섬유를 중량비로 30% 함유한 폴리프로필렌 재료가 사용되었고, 시험된 형상은 판재의 굽힘성이나 인장성을 측정하는데 널리 사용되는 스위프트컵(Swift flat-bottomed cup)모양이다. 성형시험과 재료시험은 플리프로필렌 Matrix의 유리성 천이온도(Glass transition temperature)와 용융온도 사이에서 행해졌다. 본 연구의 이론과 고찰을 위해서 재료의 평면 방향으로는 동질성을 그리고 그 직각 방향으로는 이질성을 가진 연속체 물질로 가정하여 유도하였다. 이러한 이론적 결과는 실험 결과와 비교되어졌고,이를 통해 시험된 재료의 최적의 성형조건을 제시하였다.

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An Investigation of the Bendability of Glass Fiber Reinforced Thermoplastic Composite Sheet (유리섬유 강화 열가소성 복합재료 판재의 굽힘성에 관한 연구)

  • Joong-Hee Lee;K. Y. Rhee
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.119-126
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    • 1998
  • 유리섬유 강화 열가소성 복합재료는 고상성형법에 의해 저렴한 가격으로 큰 부피의 제품의 제조에 널리 사용될 수 있어 아주 좋은 전망을 가지고 있다. 그러나 이러한 재료의 성형성이나 재료거동의 특성은 아직 잘 파악되지 않았다. 본 연구의 주안점은 이러한 재료의 단순 굽힘에서의 굽힘성형성을 연구하는데 두었다. 실험에 사용된 재료는 임의의 방향으로 위치한 유리섬유를 중량비로 20 %, 35 %, 40 % 함유한 폴리프로필렌이다 굽힘시험은 75 $^{\circ}C$에서 150 $^{\circ}C$ 사이의 온도에서 25 $^{\circ}C$ 씩 증가하면서 행했고, 편치속도는 2.54 mm/sec와 0.0254 mm/sec에서 행했다. 단순 굽힘시험에서 측정된 굽힘성형성은 해석적 모델로 예측한 결과와 비교하였다. 실험결과와 예측결과가 비교적 잘 일치함을 보였으며, 굽힘성 map으로써 성형 온도와 펀치반경의 좌굴에 대한 효과를 가시화 함은 물론 좋은 성형조건을 선정할 수 있는 좋은 도구로써 나타내었다.

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Changes on the Fine Structure of PBT Sheets with Various Drawing Methods (PBT시트의 연신 방법에 따른 미세구조 변화)

  • Lee, Sun-Hee;Cho, Hyun-Hok;Kazuo Nakayama
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10b
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    • pp.197-198
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    • 2003
  • Poly(butylene terephthalate)(P5T) has long history as an engineering thermoplastic. PBT was first introduced commercially to the market place as an injection molding resin about 1969 by Celanese Plastics in the U.S.A. It is still widely used as a molding resin. Processing or forming methods for solid-phase deformation, such as stretching, hydrostatic extrusion. roller stretching, rolling, and so on can improve the mechanical properties effectively. (omitted)

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Equilibrium Conditions of Methane Hydrate added Help Gases (보조가스가 첨가된 메탄 하이드레이트 상평형 조건에 대한 연구)

  • Kim, Nam-Jin;Lim, Sang-Hoon;Chun, Won-Gee
    • Journal of the Korean Solar Energy Society
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    • v.27 no.4
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    • pp.51-58
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    • 2007
  • Gas hydrate is a special kind of inclusion compound that can be formed by capturing gas molecules to water lattice in high pressure and low temperature conditions. When referred to standard conditions, $1m^3$ solid hydrates contain up to $172Nm^3$ of methane gas, depending on the pressure and temperature of production. Such large volumes make natural gas hydrates can be used to store and transport natural gas. In this study, three-phase equilibrium conditions for forming methane hydrate were theoretically obtained in aqueous single electrolyte solution containing 3wt% NaCl. The results show that the predictions match the previous experimental values very well, and it was found that NaCl acts as an inhibitor.

Effect of Fe Addition on Mechanical Properties and Microstructure of As-Extruded Hypereutectic Al-Si-Fe Alloy (Fe가 첨가된 과공정 Al-Si-Fe합금 압출재의 기계적특성 및 미세조직에 관한 연구)

  • Lee, S.D.;Kim, D.H.;Beck, A.R.;Lim, S.G.
    • Transactions of Materials Processing
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    • v.28 no.3
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    • pp.123-129
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    • 2019
  • Hypereutectic Al-Si alloys have been widely utilized for wear-resistant components in the automotive industry. In order to expand the application of Hypereutectic Al-Si alloys, the addition of alloying elements forming a stable precipitate at high temperature is required. Thermally stable inter metallic compounds can be formed through the addition of transition elements such as Fe, Ni to Al alloys. However, the amount of transition element to be added to Al alloys is limited due to their low solid solubility. Also, hypereutectic Al-Si-Fe alloys form coarse primary Si phases and needle-shaped intermetallic compounds during solidification in the general casting processes. In this study, the effects of the destruction of Intermetallic compound and Si phase are investigated via hot extrusion. Both the microstructure and mechanical properties are discussed under different extrusion conditions.

High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • Journal of Powder Materials
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    • v.9 no.6
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.