• 제목/요약/키워드: Solid wire

검색결과 140건 처리시간 0.023초

와이어붙이관의 핵비등 열전달촉진 (Enhancement of Nucleate Pool Boiling of a Wire-Wrapped Tube)

  • 김내현;김정식;남기일
    • 대한기계학회논문집
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    • 제18권5호
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    • pp.1235-1244
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    • 1994
  • In this study, experimental results of the nucleate boling of wire-wrapped tubes are provided. Both water and R-113 were boiled. Solid stainless steel wires, stranded copper wires and stranded nylon wires were tested. Solid stainless wire is effective to enhance the boiling of water. The performance is approximately the same(or slightly better at certain conditions) as that of GEWA-T tubes. For the test range of wire diameter 0.6 $mm{\le}d{\le}2.6 mm$, the optimum gap width increases as the wire diameter increases. The maximum heat transfer coefficient was obtained for the 1.0 mm diameter wire, and it is 1.6 times larger than that of the GEWA-T at the heat flux of 20 $kW/m^{2}.$ Solid stainless wire is also effective to enhance the boling of R-113 at low heat fluxes. The performance of the wire-wrapped tube approaches that of GEWA-T. At high heat fluxes, however, the enhancement decreases. The reason may be attributed to the cavity shape and the high wettability of the refrigerants. Stranded copper or nylon wire is effective to enhance the boiling of R-113. The performance is approximately the same(or slightly better) as that of GEWA-T tubes. Maximum heat transfer was obtained for the stranded nylon wire, and it is approximately 1.4 times larger than that for the GEWA-T at the heat flux of 20 $kW/m^{2}.$ The reason may be atrributed to the favorable thermal environment in the restricted regions formed by twisted wires.

고용착 GMA 용접의 Arc 안정성 및 용적이행 현상에 미치는 보호gas의 영향 (Effect of Shielding gas Composition on Arc Stability and Transfer mode of High deposition GMA Welding)

  • 경규담;천홍정;이정헌;강봉용;김희진
    • Journal of Welding and Joining
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    • 제15권1호
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    • pp.109-115
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    • 1997
  • The arc stability and the metal transfer mode of high deposition GMA welding were investigated using various compositions of shielding gas with two types of filler, ie solid wire and metal cored wire. As for a solid wire, the transfer mode changed from axial spray to rotational spray with increasing wire feed rate (welding current) and the transition current was different with the gas composition. The gas composition also affected the apparent stability of rotating arc. As for a metal cored wire, on the other hand, no transition occurred and thus spray transfer mode could be applied with the welding current over 500A (deposition rate over 300g/min). Looking for the development of high deposition GMA welding process, above results were discussed in two different ways, one is to elevate the transition current, the other is to stabilize the rotational transfer mode.

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Half-cell 기반 multi-wires 접합 공정에서 접합 특성에 영향을 주는 요인과 효율의 상관관계 연구 (A Study on the Relationship between Factors Affecting Soldering Characteristics and Efficiency of Half-cell Soldering Process with Multi-wires)

  • 김재훈;손형진;김성현
    • Current Photovoltaic Research
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    • 제7권3호
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    • pp.65-70
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    • 2019
  • As a demand of higher power photovoltaic modules, shingled, multi-busbar, half-cell, and bifacial techniques are developed. Multi-busbar module has advantage for large amount of light havesting. And, half-cell is high power module for reducing resistive losses and higher shade tolerance. Recently, researches on multi-busbar is focused on reliability according to adhesion and intermetallic compound between Sn-Pb solder and Ag electrode. And half-cell module is researched to comparing with full-sized cell module for structure difference. In this study, we investigated the factors affecting to efficiency and adhesion of multi-wires half-cell module according to wire thickness, solder thickness, and flux. The results of solar simulator and peel test was that peel strength and efficiency of soldered cell is not related. But samples with flux including high solid material showed high efficiency. The results of FE-SEM and EDX line scan on cross-section between wire and Ag electrode for different flux showed thickness of solder joint between wire and Ag electrode is increasing through solid material increasing. Flux including high solid material would affect to solder behavior on Ag electrode. Higher solid material occurred lower growth of IMC layer because solder permeate to sider of wire ribbon than Ag electrode. And it increased fill factor for high efficiency. In soldering process, amount of solid material in flux and solder thickness are the factor related with characteristic of soldered photovoltaic cell.

일렉트로 가스 용접에서 솔리드 와이어 송급량에 따른 용접부 특성 평가 (Characteristic Evaluation of Weldments with Different Supply of Solid Wire in Electro Gas Welding)

  • 배상득;김대주;김영필;진윤근;김경주;김대순
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.124-126
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    • 2007
  • The study was performed in order to develop high efficient Electrode Gas Welding with additional solid wire by means of a surplus heat source. This technique can be reduced welding heat input in the weldments, welding speed can be increased over 30%, and mechanical properties can be more excellent than traditional method.

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금속선이 삽입된 열가소성 추진제의 연소 특성 고찰 (Study on Combustion Characteristics of Thermoplastic Solid Propellants Embedded with Metal Wires)

  • 이선영;오종윤;이현섭;길태옥;김민호
    • 한국추진공학회지
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    • 제26권4호
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    • pp.21-27
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    • 2022
  • 본 논문에서는 금속선이 삽입된 열가소성 고체 추진제의 연소특성을 모터의 지상연소시험을 수행하여 분석하였다. 추진제 그레인은 연소면적 증가를 위한 금속선으로 알루미늄과 구리로 적용하여 열가소성 추진제로 제작하였으며, 더 나은 점화를 위하여 Cone형상으로 설계하였다. 이들 금속들은 열확산 계수 성질에 따른 연소속도 향상효과를 확인하기 위하여 사용되었다. 내탄도 분석과 지상연소시험은 각 금속선에 따른 연소속도 효과를 조사하기 위하여 수행되었고, 잘 제작된 추진제 그레인으로 각 금속선들의 열확산 계수의 차이에 따른 추진제의 연소속도 결과들을 얻었다.

와이어 컷 방전가공이 효율적인 NC 모의가공 시스템의 개발 (On the Development of NC Simulator System for Wire Cut EDM)

  • 유우식;김남웅;유정호
    • 대한안전경영과학회지
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    • 제6권1호
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    • pp.283-300
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    • 2004
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

와이어 컷 방전가공의 효율적인 NC 모의가공 시스템 개발에 관한 연구 (A Study for the Development of NC Simulator System of Wire Cut EDM)

  • 유우식;김남웅
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2003년도 추계학술대회
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    • pp.285-290
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    • 2003
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

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실리콘 와이어 어레이 및 에너지 소자 응용 (Silicon wire array fabrication for energy device)

  • 김재현;백성호;김강필;우성호;류홍근
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.440-440
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    • 2009
  • Semiconductor nanowires offer exciting possibilities as components of solar cells and have already found applications as active elements in organic, dye-sensitized, quantum-dot sensitized, liquid-junction, and inorganic solid-state devices. Among many semiconductors, silicon is by far the dominant material used for worldwide photovoltaic energy conversion and solar cell manufacture. For silicon wire to be used for solar device, well aligned wire arrays need to be fabricated vertically or horizontally. Macroscopic silicon wire arrays suitable for photovoltaic applications have been commonly grown by the vapor-liquid-solid (VLS) process using metal catalysts such as Au, Ni, Pt, Cu. In the case, the impurity issues inside wire originated from metal catalyst are inevitable, leading to lowering the efficiency of solar cell. To escape from the problem, the wires of purity of wafer are the best for high efficiency of photovoltaic device. The fabrication of wire arrays by the electrochemical etching of silicon wafer with photolithography can solve the contamination of metal catalyst. In this presentation, we introduce silicon wire arrays by electrochemical etching method and then fabrication methods of radial p-n junction wire array solar cell and the various merits compared with conventional silicon solar cells.

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GMA용접에서 용접와이어와 콘택트팁의 재질이 마모에 미치는 영향 (Effect of Welding wires on the Contact tip Wear during GMA Welding)

  • 김남훈;고진현;황용화
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2011년도 춘계학술논문집 2부
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    • pp.683-686
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    • 2011
  • The effect of welding material such as welding wires and materials for contact tip on the contact tip wear was investigated. Two types welding wires such as solid and flux cored wire and a variety of contact tips made of Cu-P, Cu-Cr(0.25%), Cu-Cr(1%) and Cu-Cr-Zr were employed for the comparison of wear resistance. It was found that the wear resistance of contact tips materials was Cu-Cr-Zr, Cu-Cr(1%), Cu-Cr(0.25%), Cu-P in order while the solid wire had a better wear resistance than flux cored wire.

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