• Title/Summary/Keyword: Solid bed process

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The Characteristics of Desulfurization for Dry-Type High Temperature in a Fluidized Bed Reactor (고온건식탈황을 위한 유동층반응기 특성연구)

  • 장현태
    • Journal of the Korean Society of Safety
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    • v.14 no.1
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    • pp.78-85
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    • 1999
  • The removal characteristics of H$_2$S from IGCC process over the natural manganese ore(NMO) containing several metal oxides($MnO_x$ : 51.85%, $FeO_y$ : 3.86%, CaO : 0.11%) were carried out in a batch type fluidized bed reactor(I.D.=40mm, height=0.8m). The $H_2S$ breakthrough curves were obtained as a function of temperature, initial gas velocity, initial gas concentration, and aspect ratio. The effect of particle size ratio and particle mixing fraction on $H_2S$ removal were investigated with binary system of different particle size. From this study, the adsorption capacity of $H_2S$ increased with temperature but decreased with excess gas velocity. The breakthrough time for $H_2S$ is reduced as the gas velocity is increased which leaded to gas by-passing and gas-solid contacting in a fluidized bed reactor. The results of the binary particle system with different size in batch experimental could predict to improve the behavior of continuous process of $H_2S$ removal efficiency. The natural manganese ore could be considered as potential sorbent in $H_2S$ removal.

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Development of Digital 3D Real Object Duplication System and Process Technology (디지털 3차원 실물복제기 시스템 및 공정기술 개발)

  • Lee Won-Hee;Ahn Young-Jin;Jang Min-Ho;Choi Kyung-Hyun;Kim Dong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.183-190
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    • 2006
  • Digital 3D Real Object Duplication System (RODS) consists of 3D Scanner and Solid Freeform Fabrication System (SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and an industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer (SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. In case of industrial type SFFS, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Dual-Laser Sintering (SDLS) process and 3-axis Dynamic Focusing Scanner for scanning large area instead of the existing f lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, and scan spacing. Now, this study is in progress to evaluate the effect of experimental parameters on the sintering process.

Conceptual Design of 50 kW thermal Chemical-Looping Combustor and Analysis of Variables (열량기준 50kW급 매체순환식 가스연소기의 개념설계 및 변수해석)

  • 류호정;진경태
    • Journal of Energy Engineering
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    • v.12 no.4
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    • pp.289-301
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    • 2003
  • To develop a chemical-looping combustion technology, conceptual design of 50 kW thermal chemical-looping combustor, which is composed of two interconnected pressurized circulating fluidized beds, was performed by means of mass and energy balance calculations. A riser type fast fluidized bed was selected as an oxidizer and a bubbling fluidized bed was selected as a reducer by mass balance for the chemical-looping combustor. Calculated values of bed mass, solid circulation flux, and reactor dimension by mass and energy balance calculations were suitable for construction and operation of chemical-looping combustor. It is concluded from the comparison of the design results and operating values of commercial circulating fluidized bed that the process outline is realistic. Moreover, the previous results support that oxygen carrier particle, NiO/bentonite, fulfills the conversion rates needed for the proposed design. The effects of system capacity, metal oxide content in a oxygen carrier particle, amount of steam input, gas velocity, and solid depth on design values were investigated and the changes in the system performance can be estimated by proposed design tool.

Screening of Spray-Dried K2CO3-Based Solid Sorbents using Various Support Materials for CO2 Capture

  • Eom, Tae Hyoung;Lee, Joong Beom;Baek, Jeom In;Ryub, Chong Kul;Rhee, Young Woo
    • KEPCO Journal on Electric Power and Energy
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    • v.1 no.1
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    • pp.115-120
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    • 2015
  • $K_2CO_3$-based dry regenerable sorbents were prepared by spray-drying techniques to improve mass produced $K_2CO_3-Al_2O_3$ sorbents (KEP-CO2P, hereafter), and then tested for their $CO_2$ sorption capacity by a $2,000Nm^3/h$ (0.5 MWe) $CO_2$ capture pilot plant built for Unit 3 of the Hadong thermal power station in 2010. Each of the sample sorbents contained 35 wt.% $K_2CO_3$ as the active materials with various support materials such as $TiO_2$, MgO, Zeolite 13X, $Al_2O_3$, $SiO_2$ and hydrotalcite (HTC). Their physical properties and reactivity were tested to evaluate their applicability to a fluidized-bed or fast transport-bed $CO_2$ capture process. The $CO_2$ sorption capacity and percentage utilization of $K_2CO_3$-MgO based sorbent, Sorb-KM2, was $8.6g-CO_2/100g$-sorbents and 90%, respectively, along with good mechanical strength for fluidized-bed application. Sorbs-KM2 and KT were almost completely regenerated at $140^{\circ}C$. No degradation of Sorb-KM by $SO_2$ added as a pollutant in flue gas was observed during a cycle test.

In-line Monitoring of Fluid-Bed Blending Process for Pharmaceutical Powders using Fiber Optics Probe and NIR Spectroscopy (광섬유-탐침과 근적외선(NIR) 분광기를 이용한 약제분말 유동층 혼합공정의 인라인 모니터링 연구)

  • Park, Cho-Rong;Kim, Ah-Young;Lee, Min-Jeong;Lee, Hea-Eun;Seo, Da-Young;Shin, Sang-Mun;Choi, Yong-Sun;Kwon, Byung-Soo;Bang, Kyu-Ho;Kang, Ho-Kyung;Kim, Chong-Kook;Lee, Sang-Kil;Choi, Guang-Jin
    • Journal of Pharmaceutical Investigation
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    • v.39 no.1
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    • pp.29-36
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    • 2009
  • Since the quality of final products is significantly affected by the homogeneity of powder mixture, the powder blending process has been regarded as one of the critical pharmaceutical unit processes, especially for solid dosage forms. Accordingly, the monitoring to determine a blending process' end-point based on a faster and more accurate in-line/on-line analysis has attracted enormous attentions recently. Among various analytical tools, NIR (near-infrared) spectroscopy has been extensively studied for PAT (process analytical technology) system due to its many advantages. In this study, NIR spectroscopy was employed with an optical fiber probe for the in-line monitoring of fluid-bed blending process. The position of the probe, the ratio of binary powder mixture, the powder size differential and the back-flush period of the shaking bag were examined as principal process parameters. During the blending process of lactose and mannitol powders, NIR spectra were collected, corrected, calibrated and analyzed using MSC and PLS method, respectively. The probe position was optimized. A reasonable end-point was predicted as 1,500 seconds based on 5% RSD value. As a consequence, it was demonstrated that the blending process using a fluid-bed processor has several advantages over other methods, and the application of NIRS with an optical fiber probe as PAT system for a fluid-bed blending process could be high feasible.

Experimental Measurement of Hydrodynamics and CFD Simulation of Circulating Fluidized Bed for MTO Process (MTO 공정을 위한 상온 순환유동층 장치의 수력학적 특성의 측정 및 유동모사)

  • Lim, Jonghun;Lee, Donghyun;Park, Sangsoon;Chae, Hojeong;Jeong, Soonyong
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.163.1-163.1
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    • 2010
  • MTO 공정을 개발하기 위한 순환유동층 장치에서 고체순환량을 높이기 위해 고체 주입량 및 상승관 유속에 따른 수력학적 특성의 파악에 관한 연구를 수행하였다. 전체 높이 2.6m 직경 0.009m의 상승관을 가진 순환유동층 장치에 대해 고체순환량을 조절하기 위한 비기계적 밸브로 각각 Seal-pot과 L-valve가 장착된 두 장치에 대해 고체순환량 및 체류량을 측정하였다. 고체순환량 및 체류량은 두 장치에서 모두 고체의 주입량이 증가함에 따라 증가하는 모습을 나타내었으며, 상승관의 유속에 따라서는 특정한 유속의 범위 내에서 증가하다가 일정 유속 이후 감소하는 모습을 나타내었다. Seal-pot을 사용한 장치에서는 고체순환량이 최대 $87kg/m^2.s$ 가량의 값을 나타내었으나 L-valve를 사용한 장치에서는 최대 $180kg/m^2.s$를 보였다. 이러한 실험 결과를 바탕으로 하여 전산유체역학을 이용한 순환유동층의 유동해석에 관한 연구를 실시하여 실험조건의 변화에 따른 상승관 내부의 수력학적 특성을 비교하였다.

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Development of Solid Separator for Selective Solid Circulation in Two-interconnected Fluidized Beds System (2탑 유동층 시스템에서 선택적 고체순환을 위한 고체분리기 개발)

  • Ryu, Ho-Jung;Park, Young Cheol;Lee, Seung-Yong;Kim, Hong-Ki
    • Korean Chemical Engineering Research
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    • v.47 no.2
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    • pp.195-202
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    • 2009
  • As a basic research of developing two-interconnected fluidized beds system for selective solid circulation, a solid separator was developed to separate fine and coarse particles by means of particle size difference with particle size separation system equipped with metal screen. The effects of gas velocity, height of solid separator, and separation area on the solid separation rate were investigated as well. The solid separation rate increased as the gas velocity, height of solid separator, and separation area increased. As the gas velocity and height of the solid separator increased, the variation of the solid separation rate was consistent with that of bubble size. Consequently, coarse($212{\sim}300{\mu}m$) and fine($63{\sim}106{\mu}m$) particles were separated using the solid separator and the solid separation rate was ranged from 4.4 to 127 g/min. We also proposed two interconnenced fluidized beds system for sorption enhanced water-gas shift process equipped with the developed solid separator.

Design of Residual Treatment Process with Filter Backwash Recycle System (역세척수 회수시스템이 포함된 배출수처리공정의 설계)

  • Bae, Byung-Uk;Choi, Kyung-Hwan
    • Journal of Korean Society on Water Environment
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    • v.28 no.1
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    • pp.109-114
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    • 2012
  • In this study, both sedimentation and thickening experiments were conducted for residuals produced from an advanced water treatment plant for more accurate and practical design of residual treatment train. In order to design a backwashed residual sedimentation basin (SRSB) in the filter backwash water recycle system, two kinds of backwash waters, one from sand filter (SFBW) and the other from GAC adsorption bed (GACBW), were separately collected and their surface loading rate measured. In addition, in order to design a gravity thickener, batch thickening tests were conducted for concentrated residuals taken from sedimentation basin and their limiting solid flux ($SF_{L}$) measured. From the experimental results and consideration of the seasonal characteristics of the residual, surface loading rate of $70m^{3}/m^{2}{\cdot}d$ was proposed as a design parameter for SRSB and solid loading rate of 20 kg $TS/m^{2}{\cdot}d$ was proposed as a design parameter for gravity thickeners. Finally, the material mass-balance was made for the design of each unit process in the residual treatment train.

A Model on a Bubbling Fluidized Bed Process for CO2 Capture from Flue Gas (연소기체로부터 CO2를 포집하는 기포 유동층 공정에 관한 모델)

  • Choi, Jeong-Hoo;Youn, Pil-Sang;Kim, Ki-Chan;Yi, Chang-Keun;Jo, Sung-Ho;Ryu, Ho-Jung;Park, Young-Cheol
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.516-521
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    • 2012
  • This study developed a simple model to investigate effects of important operating parameters on performance of a bubbling-bed adsorber and regenerator system collecting $CO_2$ from flue gas. The chemical reaction rate was used with mean particles residence time of a reactor to determine the extent of conversion in both adsorber and regenerator reactors. Effects of process parameters - temperature, gas velocity, solid circulation rate, moisture content of feed gas - on $CO_2$ capture efficiency were investigated in a laboratory scale process. The $CO_2$ capture efficiency decreased with increasing temperature or gas velocity of the adsorber. However, it increased with increasing the moisture content of the flue gas or the regenerator temperature. The calculated $CO_2$ capture efficiency agreed to the measured value reasonably well. However the present model did not agree well to the effect of the solid circulation rate on $CO_2$ capture efficiency. Better understanding on contact efficiency between gas and particles was needed to interpret the effect properly.

Recovery of Xylo-oligomer and Lignin Liquors from Rice Straw by Two 2-step Processes Using Aqueous Ammonia Followed by Hot-water or Sulfuric Acid

  • Vi Truong, Nguyen Phuong;Shrestha, Rubee koju;Kim, Tae Hyun
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.682-689
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    • 2015
  • A two-step process was investigated for pretreatment and fractionation of rice straw. The two-step fractionation process involves first, soaking rice straw in aqueous ammonia (SAA) in a batch reactor to recover lignin-rich hydrolysate. This is followed by a second-step treatment in a fixed-bed flow-through column reactor to recover xylo-oligomer-rich hydrolysate. The remaining glucan-rich solid cake is then subjected to an enzymatic process. In the first variant, SAA treatment in the first step dissolves lignin at moderate temperature (60 and $80^{\circ}C$), while in the second step, hot-water treatment is used for xylan removal at higher temperatures ($150{\sim}210^{\circ}C$). Under optimal conditions ($190^{\circ}C$ reaction temperature, 30 min reaction time, 5.0 ml/min flow rate, and 2.3 MPa reaction pressure), the SAA-hot-water fractionation removed 79.2% of the lignin and 63.4% of the xylan. In the second variant, SAA was followed by treatment with dilute sulfuric acid. With this process, optimal treatment conditions for effective fractionation of xylo-oligomer were found to be $80^{\circ}C$, 12 h reaction time, solid-to-liquid ratio of 1:12 in the first step; and 5.0 ml $H_2SO_4/min$, $170^{\circ}C$, and 2.3 MPa in the second step. After this two-step fractionation process, 85.4% lignin removal and 78.9% xylan removal (26.8% xylan recovery) were achieved. Use of the optimized second variant of the two-step fractionation process (SAA and $H_2SO_4$) resulted in enhanced enzymatic digestibility of the treated solid (99% glucan digestibility) with 15 FPU (filter paper unit) of CTec2 (cellulase)/g-glucan of enzyme loading, which was higher than 92% in the two-step fractionation process (SAA and hot-water).